Maintenance Supervisor - COMBIBLOC

Confidential; Al Ahsa Governorate; On-site; SAR 150,000 - 200,000; Full time

Job summary

A leading company in food production is looking for a Maintenance Technician with expertise in SIG Combibloc machinery and a strong background in mechanical, electrical, and pneumatic systems. The role involves performing maintenance, troubleshooting issues, and supporting operational efficiency while adhering to safety protocols and quality standards. Ideal candidates will have a technical diploma and proven problem-solving capabilities in a fast-paced environment.

Qualifications

• Experienced in maintenance of filling and sealing machines.
• Familiar with HACCP and ISO protocols.
• Ability to conduct technical inspections and perform emergency repairs.

Responsibilities

• Conduct machine maintenance and repairs as per OEM guidelines.
• Implement preventive maintenance programs and documentation.
• Support production by troubleshooting mechanical and electronic issues.

Skills

Troubleshooting

Mechanical systems

Electrical systems

Pneumatic systems

PLC systems

Documentation

Problem Solving

Time Management

Education

Technical Diploma in Mechanical or Electrical Engineering

Job description

1. Technical Proficiency

• Expert knowledge of SIG Combibloc filling and sealing machines (e.g., CFA 127/124/724) and tetra pack machinery’s
• Ability to perform machine changeovers, adjustments, and major and minor maintenance activities .
• Ability to perform complete service and OH tasks for the complete line as per the Combibloc Manual
• Spare parts ordering and managing and to optimize stock level quantities without affecting the line performance as per OEM recommendation .
• Conduct effective BDA ( breakdown analyses ) and RCA ( Root Couse analyses )
• Support new packing materials trails and conduct required machine adjustments
• Implement the recommended maintenance program ( Daily ,weekly , monthly ) .
• Preparation of accurate weekly and monthly reports
• Troubleshooting and resolving mechanical, electrical, and pneumatic issues.
• Performed onsite installation, modification and maintenance of systems and equipment.
• Instrument calibration procedure implementation .
• Support Installation and commissioning of Filling and packaging lines.

2. Quality Assurance

• Conduct in-line quality checks (seal integrity, fill level, appearance).
• Maintain hygiene and aseptic standards per HACCP and ISO protocols.
• Document deviations and escalate as needed.

3. Operational Efficiency

• Comply with site operational standers ( 5S, GMP, ETC..)
• Monitor machine parameters and ensure optimal production speed.
• Minimize downtime and support continuous improvement efforts (OEE focus).
• Report KPIs and shift performance metrics accurately.
• Collaboration with production colleges to maintain line efficiency

4. Safety & Compliance

• Follow GMP, safety protocols, and LOTO procedures.
• Identify and report hazards or unsafe conditions.
• Ensure proper handling of food-contact materials.
• .

5. Problem Solving & Decision Making

• Analyze recurring issues and propose corrective actions.
• Act independently in urgent production scenarios.
• Use root-cause analysis (RCA) tools when required.

6. Documentation & Reporting

• Fill out production reports, downtime logs, and maintenance records.

• Maintenance Technician – Core Competencies

1. Technical Skills

• Proficient in mechanical, electrical, and pneumatic systems.
• Skilled in troubleshooting and repairing production machinery.
• Familiar with PLC systems, sensors, and automation controls.

2. Preventive & Predictive Maintenance

• Conduct routine inspections and service checks.
• Execute lubrication schedules and replace worn parts proactively.
• Use condition monitoring tools to anticipate failures.

3. Equipment Installation & Setup

• Assist with installation and commissioning of new machines.
• Calibrate equipment and ensure proper alignment and functionality.

4. Safety & Compliance

• Follow all safety protocols (e.g., LOTO, PPE usage).
• Ensure compliance with food safety, GMP, and HACCP standards.
• Maintain a clean and hazard-free work environment.

5. Documentation & Reporting

• Accurately log all maintenance work, downtime, and spare part usage.
• Use CMMS or maintenance logs to track tasks and history.

6. Problem Solving & Root Cause Analysis

• Quickly identify faults and determine effective solutions.
• Participate in root cause analysis (RCA) and continuous improvement (Kaizen, 5 Whys).

7. Communication & Teamwork

• Collaborate with production operators and supervisors.
• Communicate breakdowns, part needs, and safety concerns clearly.

8. Time Management & Flexibility

• Prioritize tasks efficiently under pressure.
• Willing to work shifts, weekends, or on-call as needed.