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Job title
Grade
-
Stream
Commercial & Downstream – RPI & Plastics
Function
Maintenance – Central Maintenance - Central Planning & Performance
Location
Budget control
-
Reporting to
TL Central Planning & Performance
Direct reports
Job Purpose:
Provides technical maintenance expertise pertaining to Maintenance Performance Management & strategies across RPI & Plastics designated sites and all related operations, under TL Performance Management & strategies Maintenance scope’s, acting as team player for the timely and cost-effective maintenance of the RPI & Plastics’ assigned equipment and infrastructure during the execution of maintenance and minor projects, modifications in accordance with the technical standards to maintain the assets through: (1) Prepares maintenance performance reports for all “RPI & Plastics facilities” and advises improvements recommendations / plans; in order to support maintenance function to meet cost-effective, timely and efficient manner. (2) CAPEX & OPEX budget, monitoring and control (3) Conducts periodic inventory reports analysis, spots abnormalities in demand & supply reports findings.
The position will act in accordance with the Group’s Mission, Vision, Values & Strategies, as well as, policies, guidelines and standards, supported by an IT Technology platform, HSE standards, Omani’s government & other legal justifications, and best international practices in consonance with national objectives.
Main Tasks and Responsibilities:
- RPI & Plastics Assets – Maintenance
- Maintenance planning and scheduling:
- Performance management:
- Budget management:
- Maintenance minor project management:
- Safety and environmental compliance
Accountabilities:
- Analysis of maintenance performance and initiates improvement / corrective actions.
- Support in collecting Monthly progress updates, develop Stewardship report & assist to develop monthly Functional KPI scorecards On-time with Quality.
- Develop special reports & Presentations on-demand as advised by Team Leader
- Prepare, Analyze and Cascade Weekly Visibility Reports for all RPI & Plastics Plants.
- Coordinate and align with maintenance departments to develop “Maintenance Policies, Processes and Procedures” and maintain documented.
- Generate or assist in generation of any departmental reports as per management request, in a timely and accurate manner.
- Provide support & Assistance in development of draft budget proposal as per guidelines received from finance Team (within time & quality submission).
- Initiate budget requirements for all maintenance departments based on the scope/ volume of work.
- Development of Monthly OpEx & CapEx Reports & submit to Team Leader for review.
- Receive progress updates for CapEx projects from all Project Leaders & Compile data for PMO submission. (Progress & Cost)
- Perform analysis for Maintenance Commitments & joint review with Execution teams for cleansing & control.
- Budget reports, analysis to ensure that expense bookings are done under correct budget heads.
- Conduct Analysis on Actual spent vs Solomon benchmark, develop strategies and action plans to improve in lagging areas (to next Quartile)
- Focal point for Solomon studies regarding the maintenance function, leading the collection of data for the study inputs tables to be submitted to Operating Excellence team.
- Prepare, Validate and issuance of periodic maintenance performance reports (daily, weekly, Bi-weekly, Monthly…etc.)
- Develop Performance reports and feedback in regard to maintenance performance, compliance monitoring to implemented work processes and issuance of recommendation to the execution teams.
- Analysis of maintenance performance KPIs and identifying opportunities for improvements.
- Maintain the maintenance department Policy, processes and procedures.
- Budget reports and analysis to ensure that expense bookings are made under correct budget heads.
- Monitoring the completion of MOCs under the maintenance function implementation and follow up with projects leaders on delays of implementation / closing.
- Contribute to the identification of opportunities for continuous improvement of function / department systems, processes and practices, cost reduction and productivity improvement. (taking into consideration 'Industrial best practice')
Stakeholder
Conduct & chair periodic Staff meetings, prepare summary reports and provide daily updates on the performance of maintenance execution activities.
Regulatory & Compliance
- Provide facilitation for external/ internal audits and follow-up of the action items assigned against maintenance function.
- Enhances stock set up levels to the optimal values, builds equipment BOM, promotes spares interchangeability, monitors replenishment and changes with impacts to inventory and targets demand-supply balance.
- MRP review with the respective end users of the plant.
- Review/ identification of critical Spare parts
- Ensure that all critical spares are updated in SAP
- Ensure the efficient consumption of existing inventory
- Review of all received NSERs & issue recommendations
- Implements analysis recommendations and prepare measures to rectify abnormalities i.e. high consumption rates, stock types & levels, obsolescence, impacts of commissioning/decommissioning, write-off, non-mover items …etc.
- Coordinate with materials management & inventory teams to ensure spares availability, conduct stocking levels review, any improvement initiatives … etc.
Key interactions
Internal: All Maintenance Heads, Team leads, Engineers, Planners, Procurement, Finance, People & Culture, QHSE
Notable Working Conditions.
Notable Working Conditions.
Office environment, Moderate to intensive computer screen use.
Education requirements
Minimum Qualification for this position is a degree in Mechanical / Electrical / Instrument Engineering or equivalent.
Language requirements
Excellent knowledge of written, read, and spoken English (required) | Arabic - Native (desirable)
Background and experience
- 5-8 years of relevant experience
- Prior scheduling experience in a maintenance facility is a strong plus
- Extensive experience in reporting, planning, and scheduling routine maintenance.
- Expertise for budgeting and cost control.
- Experience in planning techniques, scheduling & cost monitoring.
- Experience inPerformance managementfor maintenance & shutdown related jobs.
- Experience in handling Maintenance Contracts and shutdown related jobs.
Background
- Knowledge in material specification, QA/QC, and international Codes & standards.
- Knowledge of Budget / Estimation resources (internal and external) Cost Control
- Knowledge of:
- Computerized Maintenance Management Systems (CMMS)
- Expertise in SAP- PM, MM & FM Module.
- Knowledgeable in HSE plans related to maintenance activities.
- Knowledge in material specification, QA/QC, and international Codes & standards
- Familiar with techniques for ensuring data integrity with various integrations of information/ reports
- Understanding of Process (P&IDs / PFDs) & Engineering drawings and OEM manuals.
Competencies and skills
Soft:
- Excellent communication skills across all levels, both verbal and written.
- Ability to work effectively in a fast-paced, high-pressure environment.
- Excellent organizational skills and have a strong attention to detail.
- Ability to manage multiple priorities and perform multiple tasks simultaneously in a diversified and critical environment.
- Able to build relationships between department staff and contractors with a focus on collaboration
- Data analysis and report writing skills
- Result oriented
Technical:
- Computer Literacy including MS Office
- Computerized Maintenance Management Systems (CMMS), SAP- PM Module. Primavera P6 / MSP.
- Computer problem solving skills, ability to identify and resolve problems with appropriate resources
- Sound judgment in technical matters with good skills in engineering field materials specifications and international standards.
- Engineering Performance systems & Management strategy experience is a strong plusStrong technical background in maintenance
- Ability to schedule major shutdown projects
- Ability to align the requirements of operations and maintenance
- Deep understanding of safety and environmental regulations Project management skills
- Quality Assurance, Quality Control and HSE plans
- International Standards and applicable codes