Role & Responsibility:
Enforce and ensure the adherence to the following company policies, rules & regulation, quality standard and requirements; and undertake disciplinary actions if the need arises
- Company rules & regulation and ISO 9001/GMP requirements.
- Safety requirements and SOP
- Covid prevention measures and SOP
- 5S practice and SOP.
- Lotto system practice
- Work instruction and SOP for control system & instrumentation’s maintenance and repair.
Plan execute the workflow:
- Duty roster, work schedule and task delegation
- Breakdown rectification
- Scheduled maintenance work for plant and equipment – 21 days, 45 Days, AM, and line stoppages
- Improvement action, modification, repairing work, project.
- Set up, installation, testing and qualification of the control system and instrumentation.
- Periodical inspection and calibration of the control system and instrumentation.
Lead, manage and supervise the operational activities to ensure :
- Breakdown is attended immediately and rectified correctly with minimal time.
- Maintenance or repair works are being carried out good health and safety standards.
- Timely executed and meeting deadline.
Perform verification and buy off to ensure:
- Maintenance checklist and documentations are updated correctly and periodically.
- Spare part stock and tools availability and control the consumption.
- Documentations are updated in accordance with internal & external regulatory and quality requirement.
- Control system and instrumentation are function good and meeting the functional requirement.
- Annual spare replacement done accordingly for control system and instrumentation.
Initiate and execute continuous improvement actions:
- Breakdown and preventive maintenance
- Line scan and rolling stain rejection.
- 5S at workplace and workshop.
Build healthy and motivating work environment:
- Providing guidance, motivation, and coaching support as needed and conducting performance evaluations
- Providing fair, constructive, and timely feedback towards performance expectations and goals
- Discover training needs and provide coaching, skill training and personnel development plan
- Cultivating teamwork
- Continuously explore and improve the technical knowledge, operating procedure, and repairing skill.
Prepare reports and ensure timely submission to superior:
- Attendance, shift report and hand over job list
- Breakdown details, progress update
- Measurement data for critical item
Perform review and audit:
- WI, SOP and OPL for control system & instrumentation.
- Unsafe act and condition, covid preventive measure, 5s
- Lotto system compliance
- Communicate and work collectively and collaboratively with inter departments and external parties:
- Decision making and resolving operation issues
- Receive complaints and resolve problems
- Arrangement for maintenance work, update maintenance breakdown details and progress update
- Handle safety and health hazardous.
Communicate or liaise with contractor and supplier to perform day-to-day operational activities, repair, and modification work or for the arrangement of spare part and tools.
Requirements :
Education:
- Certificate/ Diploma in Electrical/Electronics, Control & Instrumentation, Mechatronic or equivalent.
Work Experience:
- Minimum 2 years working with PLC (preferably SIEMENS) and instrumentation
- Have supervisory experiences.
- Preferably with working experience in manufacturing or similar industry
- PLC troubleshooting, wiring/loop drawing and programming.
Technical and Professional Knowledge:
- Good leadership, supervisory and management skill.
- Good interpersonal, communication and human relation skill.
- Highly committed and responsible person.
- Good PLC knowledge and troubleshooting on control instrumentation and wiring/loop
- Good computer and Microsoft knowledge.
- Willing to work under pressure and multi-tasking
- Willing to work on shift rotation and re-designation
- Knowledge in 5S Concept & Implementation
- Knowledge in ISO Documentation Practice
- Exposure in Schedule Waste Management