Process Development Automation Engineer - AOI

TE Connectivity Manufacturing Malaysia; Seberang Perai; On-site; MYR 90,000 - 130,000; Full time

Job summary

TE Connectivity Manufacturing Malaysia in Penang is seeking a Process Development Automation Engineer for AOI. You design and configure AOI hardware, develop image processing algorithms, and program vision systems from Keyence and Cognex.

You will integrate AOI with PLCs and MES, troubleshoot and maintain systems, and train operators and engineers. A Bachelor’s in engineering and 3 years AOI experience are required, with strong Python/C#/SQL and AI/ML knowledge for vision.

Qualifications

• Bachelor’s degree in Engineering in a related field.
• Advanced knowledge of AOI systems, hardware, software and AI/ML integration.
• 3 years hands-on AOI design, implementation and optimization.
• Expertise in Keyence and Cognex vision systems, including programming and troubleshooting.
• Strong background in industrial automation and PLC integration.
• Experience managing complex projects and leading cross-functional teams.

Responsibilities

• Design and configure AOI hardware systems including cameras, sensors, lighting, and optics.
• Develop and optimize image processing algorithms for defect detection, OCR/OCV, and measurements.
• Program and maintain Keyence and Cognex vision systems, including AI-based tools.
• Integrate AOI systems with PLCs and MES for real-time data exchange.
• Troubleshoot, perform preventive maintenance, and provide remote support for AOI systems.
• Lead training programs for operators, technicians, and engineers on AOI systems.

Skills

AOI systems

Keyence vision

Cognex vision

Python (OpenCV, TensorFlow)

C#

SQL

PLC integration

AI/ML for vision

Education

Bachelor’s degree in Engineering (Electrical, Mechanical, Mechatronics, or related field)

Tools

Keyence VS/IV series

Cognex In-Sight/VisionPro

Python (OpenCV, TensorFlow)

C#

SQL

PLC integration

Job description

Process Development Automation Engineer - AOI

Design and configure AOI hardware systems including cameras, sensors, lighting, and optics.

Develop and optimize image processing algorithms for defect detection, OCR/OCV, and dimensional measurements.

Program and maintain Keyence and Cognex vision systems, including AI-based tools.

Integrate AOI systems with PLCs and MES for real-time data exchange.

Perform troubleshooting, preventive maintenance, and remote support for AOI systems.

Lead training programs for operators, technicians, and engineers on AOI systems.

Preferred Skills and Abilities

Expertise in high-resolution cameras and advanced lighting techniques.

Proficiency in Keyence VS/IV series and Cognex In-Sight/VisionPro systems.

Knowledge of AI/ML for vision applications and dataset management.

Programming skills in Python (OpenCV, TensorFlow), C#, and SQL.

Strong troubleshooting and problem-solving capabilities.

Ability to create documentation and standard operating procedures.

Experience in project management and cross-functional collaboration.

Requirements:

Bachelor’s degree in Engineering (Electrical, Mechanical, Mechatronics, or related field).

Advanced knowledge in Automated Optical Inspection (AOI) systems, including hardware, software, and AI/ML integration.

3 years of hands‑on experience in AOI systems design, implementation, and optimization.

Proven expertise in Keyence and Cognex vision systems, including programming and troubleshooting.

Strong background in industrial automation and PLC integration.

Experience in managing complex projects and leading cross‑functional teams.

Unlock job insights

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TE Connectivity (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner for over 80 years, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next‑generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more. Our more than 90,000 employees, including 10,000 engineers, work alongside customers to design and deliver ground‑breaking technologies that transform how the world connects, works, and lives.

TE Connectivity (NYSE: TEL) is a global industrial technology leader creating a safer, sustainable, productive, and connected future. As a trusted innovation partner for over 80 years, our broad range of connectivity and sensor solutions enable the distribution of power, signal and data to advance next‑generation transportation, energy networks, automated factories, data centers enabling artificial intelligence, and more. Our more than 90,000 employees, including 10,000 engineers, work alongside customers to design and deliver ground‑breaking technologies that transform how the world connects, works, and lives.

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