Purpose of the position
- To operate and maintain all the on-site facilities in safe, efficient and reliable condition.
- Support the site operates safely, without harming people and the environment, at required reliability with minimum cost of ownership.
- Drive continuous improvement of assets, work processes and people capabilities to maximize business profitability.
Principal responsibilities
Geographical Area of Responsibility
- Assigned plants for the assigned site
Functional Area of Responsibility
- All assets, staff and work processes
Leadership
- Provide visible leadership and promote a zero incident culture
- Training of operations technicians
- Promote a culture of openness, willingness to contribute, mutual learning, continuous improvement and innovation across functions/organization boundaries to achieve competitive advantage in the market
- Foster/drive collaboration across functions and organisation boundaries
Functional Responsibilities
Operations
1) General:
- Perform plant start-ups
- Perform local plant operations (as stand-in for site operations technician)
- Support implementation of the corrective actions from audits, root cause analysis, alerts & directives
- Support the use of adequate means (eg. PPE, hand tools, software, instructions etc.) to perform safely and effectively.
2) Safety:
- Support training/instruction to everyone at the site (including internal & external visitors/contractors) with respect to hazards & safe behavior.
- Support investigation of any safety incidents, root cause analysis and implementation of the corrective actions to prevent recurrence.
- Support development and maintenance of emergency response plans.
- Support continuous proactive identification of risks (eg. Site walks, tool box meetings).
- Identify risks and support elimination or mitigation.
- To ensure compliance and observance to key national and local legislative requirements of all production sites.
3) Reliability
- Support the definition and implementation of improvements
4) Efficiency
- Support optimization of the use of existing assets to meet customers demand and to maximise profit
- Support the optimization of the utilization of tonnage contracts
5) Quality
- Support the establishment and maintenance of quality assurance systems to monitor the quality of products and services
- Support the establishment and maintenance of processes to address off-spec quality and any failure of monitoring system.
6) Maintenance
- Support development of turnaround scope
- Order services and supplies that are aligned to harmonization and bundling
- Executive preventive and corrective maintenance in his domain using maintenance planning tools (eg SAP PM)
- Coordinate maintenance activities
7) Projects/Modification
- Propose project to add/modify assets to meet market demand in the most profitable way and ensure that the intended results are delivered
- Support gathering of operational data & requirements (eg. Ambient conditions, utility
- availability, customer consumption & demand pattern, staffing, local scope & associated cost etc) for new projects
- Execute local project scope
8) Trouble Shooting
- Implement contingencies to repond to any unplanned breakdown/incident.
- Support root cause failure analysis for every incident and implementation of learnings
9) Reporting/ Performance management
- all hazards, incidents and near misses
- corrective action from audits, directives, alerts etc.
- programs and initiatives implementation status (eg. Global, regional etc.)
- reliability events (supply failures)
- Daily production & utility consumption
- Inventory stock count
- Plant /site performance and identification of gaps
Required qualifications/experience
- Bachelors/Masters in Engineering
- Minimum 2 years working experience in similar field.