Kiln Process Engineer: Firing Optimization & Quality

Guocera Sdn Bhd; Johor; On-site; MYR 54,000 - 90,000; Full time

Job summary

Guocera Tile Industries is seeking a Kiln Process Engineer to monitor kiln firing processes, ensure temperature control, and adhere to firing cycles in our Malaysia production facilities. You will analyze firing data, develop schedules, coordinate with maintenance, and work with production, quality, R&D, and maintenance teams to improve efficiency and reduce defects.

The role requires knowledge of ceramic firing, heat transfer, PLC/SCADA, and ERP systems; strong communication and problem solving

Qualifications

• Understanding of ceramic firing processes and material behavior.
• Familiarity with firing curves and heat transfer principles.
• Experience with kiln control systems (PLC, SCADA, PID).
• Ability to identify and analyze firing defects (e.g., warping, underfiring).
• Basic understanding of refractory materials and insulation.
• Knowledge of kiln safety standards and high-temperature operations.
• Proficiency in kiln monitoring software and ERP interfaces.
• Strong English communication skills.

Responsibilities

• Monitor kiln firing processes to ensure optimal temperature control and cycle adherence.
• Assist in developing and adjusting firing schedules based on product requirements and material behavior.
• Ensure uniform heat distribution and proper loading patterns to minimize defects.
• Analyze firing data to identify trends, inefficiencies, and areas for improvement.
• Implement changes to improve firing quality, reduce cycle times, and optimize energy usage.
• Investigate firing-related defects such as warping, underfiring, or overfiring.
• Coordinate with maintenance for routine kiln checks and preventive maintenance.
• Record and analyze kiln performance metrics (temperature profiles, cycle duration, energy usage).
• Prepare reports on firing efficiency, defect rates, and kiln downtime.
• Maintain technical documentation, firing logs, and process records.
• Ensure adherence to plant safety policies during kiln operation and maintenance.
• Promote safe work practices and assist in safety training sessions.
• Work closely with production, quality, R&D, and maintenance teams.
• Participate in new equipment installations, kiln commissioning, and startup procedures.

Skills

Ceramic firing knowledge

Heat transfer principles

Data analysis

Problem solving

Attention to detail

Teamwork

Communication

Education

B.Sc. in Ceramic/Mechanical/Industrial/Chemical/Manufacturing Engineering or Materials Science

Master's degree preferred

Tools

PLC

SCADA

PID control

Kiln monitoring software

SAP

Oracle

Job description

Guocera Tile Industries is seeking a Kiln Process Engineer to monitor kiln firing processes, ensure temperature control, and adhere to firing cycles in our Malaysia production facilities. You will analyze firing data, develop schedules, coordinate with maintenance, and work with production, quality, R&D, and maintenance teams to improve efficiency and reduce defects.

The role requires knowledge of ceramic firing, heat transfer, PLC/SCADA, and ERP systems; strong communication and problem solving