Production Manager Segmental Box Girder (SBG) – LRT/MRT/Highway Viaducts

KOM Technologies (M) Sdn Bhd; Johor; On-site; MYR 60,000 - 80,000; Full time

Job summary

A leading company in the Malaysian construction industry is seeking a Production Manager to oversee casting yard operations. The role involves ensuring compliance with quality standards, managing production schedules, and leading teams for efficient operations. Ideal candidates will have experience in LRT/MRT projects and proficiency in relevant software. Join a dynamic organization committed to excellence and employee growth.

Qualifications

• Proven track record in LRT/MRT/highway viaduct SBG casting yards.
• Experience with ISO 9001, CIDB, or equivalent certification systems.

Responsibilities

• Develop and execute production schedules based on project milestones.
• Ensure compliance with quality standards set by relevant authorities.
• Promote a zero-incident culture through regular toolbox talks.

Skills

Leadership

Team Management

Client Interfacing

Knowledge of Segment Geometry Control

Post-Tensioning

Tools

MS Office

AutoCAD

Primavera

BIM 360

Job description

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Develop and execute production schedules based on project milestones and casting sequences.

Ensure compliance with tight tolerances required for match-casting techniques used in balanced cantilever construction for LRT/MRT/viaduct works.

Manage multiple casting beds, stressing platforms, and curing chambers.

Ensure compliance with production targets, cycle times, and specifications.

Quality & Compliance

Ensure compliance with quality standards set by relevant authorities (e.g., SPAD, MRT Corp, LLM, LTA).

Monitor segment surface finish, geometric accuracy, tendon duct positioning, and reinforcement detailing.

Lead root cause analyses and implement corrective actions for defects such as blowholes, honeycombing, and dimensional deviations.

Technical Coordination

Liaise with consultants, third-party inspectors, and client representatives during mock-up approvals and audits.

Ensure production drawings, lifting schemes, and method statements are followed.

Manpower & Equipment

Organize and supervise skilled workers for segmental rebar works, stressing, and demoulding activities.

Ensure proper maintenance and calibration of key equipment, including match-cast moulds, stressing jacks, lifting frames, and curing tanks.

HSE & Process Improvement

Promote a zero-incident culture through regular toolbox talks and safety audits.

Drive continuous improvement initiatives such as cycle time optimization, lean layout implementation, and process automation.

Reporting & Coordination

Prepare and submit daily/weekly production reports, NCR summaries, and casting yard KPIs.

Coordinate logistics for yard-to-site delivery in line with the erection sequence and available storage space.

Cost Control

Control production costs by minimizing material wastage and maximizing resource utilization.

Experience:

Proven track record in LRT/MRT/highway viaduct SBG casting yards.

Familiar with balanced cantilever method and span-by-span erection techniques.

Experience with ISO 9001, CIDB, or equivalent certification systems.

Proficiency in MS Office, AutoCAD, and production software (e.g., Primavera, BIM 360 if applicable).

Skills:

Leadership, team management, and client interfacing.

Knowledge of segment geometry control, post-tensioning, and match-cast requirements.

Proficiency in MS Office, AutoCAD, and production software (e.g., Primavera, BIM 360 if applicable).

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Your application will include the following questions:

• Which of the following statements best describes your right to work in Malaysia?
• What's your expected monthly basic salary?
• Which of the following types of qualifications do you have?
• How many years' experience do you have as a production manager?
• Which of the following Microsoft Office products are you experienced with?

Manufacturing, Transport & Logistics 51-100 employees

KOM Technologies (M) Sdn Bhd was incorporated in 2009 and grown to become an active precast concrete manufacturer and supplier in the Malaysian and Singaporean construction industry. We have been awarded ISO 9001:2015 quality management system certifications and other accreditations, ensuring continual provision of excellent quality products and services in both new and ongoing projects.

We believe in dedicating our effort to excellence and aspire to improve lives by being passionate about what we do and how we do it. Furthermore, we have distinguished ourselves as a dynamic and highly versatile organization, investing in our people to grow together with the company. Our commitment is to ensure equal opportunities and a safe working environment for all employees. We're looking for positive-minded individuals who seek challenges and want to be part of our team. Join us now if you think you are the one we are looking for!