Role & Responsibilities
We are hiring Production Manager for a leading Plastic PET Preform Manufacturing Co for Kuwait.
Qualification - Bachelors degree / Diploma in Plastic / Production / Industrial or any relevant field.
Experience
- Minimum 6-8 years experience in Injection molding (Preforms) – SIPA PPS 96, Husky Hypet 300 HPP 5/4, Demark 400
- Injection molding (Caps) – Hycap 225 v 3.0, Netstal Elion Hybrid 2200, Ferromatic Milacron 110
- Visual inspection system IMD, INTRAVIS Cap watcher III / Pre watcher
- Blow Molding – Chum power
- Extrusion Blow Molding – Parker, Jagmohan
- Auxiliary Machines – 5-gallon cap heat seal labeling machine & Foam inserting (Wadding) machine
- PAM Machines Crusher, Preforms Grinder & Caps Grinder
Duties & Responsibilities
- Supervise the entire operations of the facility with an aim of High performance & Low wastage.
- Ensure High/Good quality production with minimum downtime and rejections.
- Ensure proper communication with team members for continuous production of the high-quality desired product as per the Work order.
- Ensure machine process parameters are filled in all the shifts, and accordingly to be verified every morning. (In case of any unusual change, same to be reported to Plant manager).
- Follow machine startup, shut down and change over procedure as per company guidelines.
- Verify shift handover report in excel & CMMS; ensure that correct data/reports are being approved and forwarded.
- Verify breakdown reports in CMMS and ensure timely approvals.
- Ensure raw material usage, Material wise data of powder or fines coming should be verified and updated to management on daily basis.
- Shift schedule for laborers and operators to be submitted by 18th every month.
- Master batch, raw material and packing material excess stock not to be maintained.
- Ensure the product labels are given as per the standards/ customer requirement. (Through CMMS and Excel).
- Maintain a clean, safe & Hygienic working environment of the plant as per ISO Guidelines.
- Follow the Master Batch calibration procedure as per department instruction guidelines.
- Assure proper distribution of work among laborers and operators, monitor/assess their activities. Monitor and prioritize workflow of production.
- Give the proper handover/communication to all shift Incharge.
- Train the New labors, New Joinee or Junior as per Company norms.
- Ensure that production processes are completed 24X7. (Either physically or by Phone).
- Co-ordinate with Quality & maintenance & store team.
- Update the machine breakdowns, new technical request through Computerized web-based software (CMMS).
- Ensure proper instruction and training is given to the labor and accordingly proper usage of Raw Material/ Packing Material/ FG labels to be monitored.
- Arrange for essential training for operators and workers as per the work demand.
- Monitor the inventory for raw material & packing materials Daily basis in the shift beginning.
- Verify the previous days rejection weights, Average Weights of FG & Packing material consumed along with production operators & Packing material controller.
- Daily basis rejections/ rejection percentage (as per the DPR) to be discussed with the Plant manager and then to be informed of finance and other departments.
- Making LTOW and confirming LTIW in ORION System.
- Planning/Arranging the PAM according to the current production running priority and allotting the same to the stores after verification from finance department.
- Make sure production raw material & packing material stock without any variance.
- Knowledge of Computerized Maintenance Management System (CMMS)/ERP System/SAP preferred.
Preferred Candidate Profile
As mentioned above.
Salary & Benefits
Salary Range: 650 to 750 KD (salary will be decided based on the candidate's experience shared during online Zoom interview with the client).
Transportation provided by the company.
Duty Hours: 08 hrs.