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Tech Mahindra in Bengaluru invites a seasoned Cooling System Engineer to lead thermal management design for ICE and electrified powertrains. You will own the full lifecycle from concept to design release, focusing on radiators, battery cooling, and integration with HVAC and e-drive systems.
The ideal candidate brings 8+ years in automotive thermal engineering, hands-on DFMEA/DVP&R practice, and strong collaboration with suppliers and OEM clients on premium platforms.
PFB the positions details:
Exp: 9-12 Years
Work Location: Bangalore
We are seeking a highly motivated Cooling System Engineer with 8+ years of automotive experience to support the development and delivery of advanced thermal management systems for both internal combustion engine (ICE) and electrified powertrain applications (MHEV/PHEV).
This role involves full lifecycle ownership from concept definition through to design, validation, and release, ensuring robust delivery aligned with premium vehicle performance, durability, and quality targets.
Lead the design and development of vehicle thermal systems, including radiators, condensers, charge air cooling, battery cooling circuits, and thermal integration of powertrain systems.
Define and cascade system requirements, working cross-functionally with powertrain, vehicle attributes, CAE, and packaging teams.
Deliver complete thermal system architectures for ICE and electrified platforms (PHEV/MHEV), including integration with HVAC, battery, and e-drive systems.
Develop and maintain Design Verification Plans (DVP) and execute validation activities including test planning, data analysis, and reporting.
Create, maintain and manage DFMEA documentation, including P-diagrams and boundary diagrams, ensuring design robustness and failure mitigation strategies.
Work closely with suppliers to support component design, sourcing, and manufacturing feasibility, ensuring cost and quality targets are achieved.
Support prototype builds, validation events, and issue resolution, including root cause analysis and corrective actions.
Ensure all components are released in line with programme gateways and client-specific release processes (AML standards).
Provide technical support for in-service and warranty concerns, ensuring continuous improvement of system reliability.
Strong understanding of vehicle thermal management and heat transfer principles, including ICE and electrified systems.
Proficiency in Siemens NX (Unigraphics) for 3D modelling, packaging, and design release activities.
Experience in DFMEA, & DVP&R processes within automotive product development.
Familiarity with PLM tools (Teamcenter) and engineering change/release processes (ECR/ECO).
Knowledge of cooling system components such as radiators, pumps, valves, heat exchangers, and refrigerant circuits.
Experience with hybrid and electric vehicle architectures, including battery thermal management and HV systems.
Strong analytical and problem-solving skills, with the ability to interpret test data and simulation outputs.
Minimum 8 years’ experience in automotive thermal system or thermal systems engineering.
Proven experience delivering cooling systems from concept to production release.
Experience working with OEM clients, ideally within a premium automotive environment.
Hands-on experience with prototype builds, testing, and validation programmes.