Test Engineer

TVS Motor; Krishnagiri District; On-site; INR 600,000 - 900,000; Full time

Job summary

TVS Motor in Hosur, Tamil Nadu, seeks a Design Verification Engineer for vibration testing of two-wheeler components. The role involves planning tests, correlating shaker data with road tests, and executing endurance programs to ensure durability.

You will translate requirements into test plans, develop drive files, and optimize fixtures and mounts for accurate vibration reproduction. Strong CAD and hands-on shaker experience are essential.

Qualifications

• Fundamentals of testing and fatigue theory applied to vibration testing.
• Knowledge of mechanical design principles for vehicle components.
• Understanding of vibration theory and standards.
• Experience with CAD tools for fixtures and test mounts.
• Hands-on experience with electrodynamic shakers and servo hydraulic actuators.

Responsibilities

• Translate DVP requirements into vehicle/subsystem/test plans using shakers.
• Create test specifications and drive files from road-load data.
• Correlate shaker tests with road/track data and endurance results.
• Design mounting/test fixtures ensuring correct preloads and alignment.
• Execute sine sweep, random vibration, PSD, and time-history profiles.
• Independently operate test rigs: setup, trials, and full tests.
• Tune control strategies to reproduce target inputs in tests.
• Monitor test safety and identify anomalies during testing.
• Acquire, validate, and analyze time/frequency data and fatigue metrics.
• Prepare test reports with pass/fail conclusions for teams.

Skills

Fundamentals of testing

Fatigue theory

Machine design

Vibration theory

CAD: Creo/Catia/SolidWorks

Vibration shakers

Servo hydraulic actuators

Job description

Office Location: Hosur

Purpose of the role

Conduct design verification of two wheeler components at vehicle/ subsystem/ Component level through accelerated life tests

Role Description

• Translate DVP requirements into vehicle, subsystem, and component level test plans using two poster, multi-axis, and Vibration shakers
• Create / calculate the test specification / test rig drive file based on Road load data acquisition (Generate test cycle)
• Support correlation of shaker-based vibration tests with road load data, proving ground tests, and vehicle endurance results.
• Define / Design appropriate mounting / test fixtures ensuring they impose right preloads, restraints, and maintain alignment with respect to vehicle
• Execute sine sweep, random vibration, PSD, and time history based shaker profiles as per durability and product verification requirements.
• Independently operate test rigs, including setup, trial runs, and full test execution
• Configure and tune control strategies (time history, PSD, RPC/spectrum reproduction) to achieve target inputs.
• Monitor test and safety, identify anomalies during the course of testing
• Acquire, validate, and analyze data (time/frequency domain, fatigue damage, correlation with road/track data).
• Prepare clear test reports and communicate results with pass/fail conclusions to design and project teams

Functional competency

• Fundamental of testing
• Fundamental of fatigue theory Practice
• Fundamental of machine design
• Fundamentals of Vibration theory
• Intermediate proficiency in CAD package(Creo/Catia/Solidworks)
• Hands-on experience with electrodynamic vibration shakers
• Hands-on experience with servo hydraulic actuators

Behavioral competency

• Communication skills
• Interpersonal skills
• Leadership skills
• Executive presence

Disclaimer: This job posting & Location has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.