Test Engineer

SASMOS HET TECHNOLOGIES LIMITED; Bengaluru; On-site; INR 1,800,000 - 3,000,000; Full time

Job summary

SASMOS HET TECHNOLOGIES LIMITED in Bengaluru seeks a Senior Engineer – Electrical Testing (EWIS Aerospace) to plan, execute, validate and document electrical tests on EWIS components including wire harnesses, cable assemblies, and panels, ensuring compliance with customer, regulatory and aerospace standards.

The role supports production, qualification, certification and continuous improvement, writes test programs for DITMCO/Nexia testers and collaborates with cross-functional teams; requires

Qualifications

• 5–8 years in aerospace electrical testing or EWIS.
• Minimum 3 years in wire harness testing and validation.
• Experience with aerospace manufacturing and quality systems.
• Ability to develop and validate test programs and procedures.
• Proven collaboration across cross-functional teams.

Responsibilities

• Electrical Testing Programming and Validation including Continuity testing.
• Insulation Resistance (IR) testing, Dielectric Withstand (Hi-Pot) testing, bonding and grounding verification.
• Circuit isolation testing and functional testing of harness assemblies.
• Develop and validate automated and manual test procedures.
• Analyze test failures and conduct root cause investigations.
• Support qualification and first article inspections (FAI).
• Review test reports, conformity records, and acceptance documentation.
• Interface with customers, suppliers, quality, and manufacturing teams.

Skills

Analytical thinking

Troubleshooting

Leadership

Technical writing

Attention to detail

Education

Electrical Engineering

Electronics & Communication Engineering

Avionics Engineering

Tools

DITMCO test equipment

Nexeya cable tester

Job description

Senior Engineer – Electrical Testing (EWIS Aerospace) Job Description

Position Title : Senior Engineer – Electrical Testing (EWIS Aerospace)

Department : Quality Assurance

Reports To : Asst Manager Testing

Position Summary

The Senior Engineer – Electrical Testing is responsible for planning, executing,

validating, and documenting electrical tests on aerospace Electrical Wiring

Interconnection Systems (EWIS), including wire harnesses, cable assemblies, and

Electrical Panels and Electromechanical Assembly includes Components testing.

The role ensures compliance with customer, regulatory, and aerospace standards while

supporting production, qualification, certification, and continuous improvement

activities. EWIS encompasses aircraft wiring, connectors, splices, clamps, and

associated electrical interconnection components.

Writing Test programs for DITMCO testers and Nexia Cable test as per the customer wire

list and drawing.

Key Responsibilities

• Electrical Testing Programming and Validation which includes Continuity testing
• Insulation Resistance (IR) testing Dielectric Withstand (Hi-Pot) testing ,Bonding and
• grounding verification Circuit isolation testing Functional testing of harness assemblies
• Develop and validate automated and manual test procedures.
• Analyze test failures and conduct root cause investigations.
• Support qualification and first article inspections (FAI).
• Verify compliance with customer specifications and engineering drawings.
• Compliance to IPC/WHMA-A-620
• Compliance to AS9100 and AS9102 requirements
• Support certification and customer audits.
• Review test reports, conformity records, and acceptance documentation.

Test Equipment Management- DITMCO , Nexeya

• Develop test fixtures and adapter boards.
• Ensure calibration and maintenance of test equipment.
• Support MRB and non-conformance investigations.
• Implement zero-defect and mistake-proofing initiatives.
• Drive continuous improvement projects to reduce defects and rework.
• Mentor junior engineers and technicians.
• Conduct technical reviews and training sessions.
• Interface with customers, suppliers, quality, and manufacturing teams.

Required Qualifications

Education

• Electrical Engineering
• Electronics & Communication Engineering
• Avionics Engineering

Experience

• 5 to 8 years of aerospace electrical testing or EWIS experience.
• Minimum 3 years in wire harness testing and validation.
• Experience with aerospace manufacturing and quality systems.

Technical Skills

Testing Expertise

• Continuity and resistance measurement
• Hi-Pot / Dielectric testing
• Functional and integration testing
• DO-160 environmental testing awareness

Preferred Certifications

• Aerospace Quality Management Training

Desired Competencies

• Strong analytical and troubleshooting skills
• Leadership and mentoring capability
• Excellent technical documentation skills
• Attention to detail and quality culture