Team Manager- Functional Quality Frame

heromotocorp; Kotputli-Behror; On-site; INR 600,000 - 900,000; Full time

Job summary

Hero MotoCorp is seeking a TM/Line In charge for the Frame Plant to drive defect-free production and strict quality adherence. You will lead initiatives to reduce rework, scrap and customer complaints while improving CTQ/CTS metrics and QA processes.

A Diploma in Engineering with 4–5 years in manufacturing, including 2–3 years in automotive, is expected. You will analyze failures, implement improvements, audit critical stages, and support a smooth new-model ramp-up to ensure quality stays front

Qualifications

• Diploma in Engineering is required.
• Minimum 4-5 years of experience in manufacturing, with 2-3 years in an automotive firm.
• Knowledge of PFMEA & PQCT and quality systems is essential.
• Strong problem solving, audit and process improvement skills are expected.

Responsibilities

• Ensure manufacturing of high quality products complying with global standards.
• Analyze internal and external failures and warranty-related issues to drive improvements.
• Identify and execute improvement projects and periodically review KPIs.
• Audit lubrication, torque, gun management and Poka-Yoke processes; drive CTQ/CTS compliance.

Skills

Product, process & systems knowledge

PFMEA & PQCT

Problem Solving

Audit competence

Torque process

Lubrication points

Stack up tolerances for assembly

Aesthetic Standards

Education

Diploma in Engineering

Job description

Job Description:

Function

Plant Operations

Pay Band

E3 & below

Role

As a TM/Line In charge – you will be a part of functional Quality Frame department and will report to Section Head - Functional Quality Frame .
Your role will be:
Ensure defect free processes/production in the Frame Plant ( Frame assembly) through evaluation & improvement of product & process quality and adherence to Quality Assurance System, to achieve zero customer complaints and zero rejection (rework and scrap). To ensure zero non-compliance to CTQ & CTS Parameters.

A purpose driven role for you

Your key responsibilities will include, but not limited to:

• (A)Ensure manufacturing of high quality products to ensure compliance with global standards
• Analysis of internal failures (rework, rejection, MI/FI defects) and external failures (market issues, warranty)-VTQI,Warranty Claims in PDI, 1~90 days & above 90 days
• Identify/execute improvement projects
• Periodic review of projects & KPIs.
• Rejection
• Rework
• Frame defect contribution in FTR
• (B)-Implement improvement activities and Initiatives impacting ‘Build Up Quality’.
• Identify and audit Critical to Quality Stages.
• Improvements of QA Rate Matrix---QA Rate
• Implementation of QM Matrix of CTQ Machine--Closure of non-conformity on line
• Audit (Lubrication, Torque, Gun Management, Poka-Yoke) verification.
• Analyse deviations, identify/execute improvement projects & periodic reviews X--Zero CTQ non confirmity
• (C)Support in building a flexible production system designed to ensure smooth mass production, pre-empt losses, and defect free launch/ramp-up of New Models.
• Number of problems after Launch of New Model.
• Closure of PTS points
• FTR achievement > 80% in mass production
• QA Rate Matrix > 80% before mass prodn start
• PFMEA & PQCT preparation

A Day in the life

Ensure defect free processes/production in the Frame Plant ( Frame assembly) through evaluation & improvement of product & process quality and adherence to Quality Assurance System, to achieve zero customer complaints and zero rejection (rework and scrap). To ensure zero non-compliance to CTQ & CTS Parameters.

Academic Qualification & Experience

• Diploma in Engineering
• Minimum 4-5 years of experience in manufacturing, and 2-3 years in an automotive firm

Technical Skills/Knowledge

• Product, process & systems knowledge
• PFMEA & PQCT
• Problem Solving
• Audit competence
• Torque process , Lubrication points, Stack up tolerances for assembly
• Aesthetic Standards

Behavioural Skills

• Strong interpersonal skills, Conflict resolution
• Effective communication skills, Assertiveness
• Critical thinking & intellectual capabilities to analyse problems
• Quality Ambassador
• Collaboration and Decision Making

What will it be like to work for Hero

As theworld’s largestmanufacturer of motorcycles and scooters for the last 25 years, Hero is where you will get to work with the brightest innovators, passionate about being the best in what they do. You will become a part of India’s proudest legacy, a brand that is celebrated by 130 million Indians and is now taking over the world with its manufacturing superpower.

If you are someone who dreams big and goes after their dreams with absolute conviction, Hero is your place to be. At Hero, we are building a cutting-edge future of mobility, pushing frontiers of innovation and aiming for the very best. Choose to be with the best, choose to be your best.

About Hero

Hero MotoCorp, headquartered in New Delhi, India, is the worlds largest manufacturer of motorcycles and scooters for 25 consecutive years with ~$5 billion revenue. The Companys global footprint spans 52 countries across Asia, Africa, Europe, Central and Latin America with a customer base of over 130 million. The Company operates eight manufacturing facilities - six in India and one each in Colombia and Bangladesh- along with two Research and Development centres: Centre for Innovation and Technology (CIT) in India and Tech Centre Germany (TCG).
Hero MotoCorp is driving the transition to electric mobility through VIDA, powered by Hero.

Strategic alliances with Harley-Davidson and Zero Motorcycles support the design and development of premium and electric motorcycles, respectively. Further demonstrating its commitment to the EV future, the Company has made strategic investments in two- and three-wheeler EV manufacturers, Ather Energy and Euler Motors. Hero MotoCorp is the only Indian two-wheeler manufacturer listed on the prestigious Dow Jones Sustainability Index (D/SI).

Hero MotoCorps Executive Chairman, Dr. Pawan Munjal, was named to the 2025 TIME100 Climate List of the 100 most influential leaders driving business climate action.

Beyond mobility, Hero MotoCorp is a major global promoter of sports, including golf, football, field hockey, and cricket. Hero MotoSports Team Rally is Indias flag bearer in global rally racing.

Requirements: