Sr Simulation Engineer (Thermal)

TE Connectivity; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

TE Connectivity in Bengaluru, India, is seeking a Thermal Simulation Engineer to run thermal simulations for connectors, heat sinks, cable assemblies and bus bars used in data center applications.

You will build finite element models and perform thermal, electro-thermal and CFD analyses, collaborating with design, manufacturing and testing teams to optimize products and ensure robust performance under varying operating conditions.

Qualifications

• Master's degree with 8+ years of related experience or PhD with 3+ years.
• Proficiency in CAE tools and thermal simulations (ANSYS, CFD).
• Experience with DOE and optimization techniques.

Responsibilities

• Executes more complex thermal simulations and develops simple new methods.
• Create finite element models and perform thermal, electro-thermal & CFD simulations.
• Collaborating with cross-functional teams to identify design improvements and provide solutions.
• Analyzing simulation results to identify areas for improvement and design recommendations.
• Develop and implement complex thermal simulation models to optimize manufacturing, designs or processes.
• Validate concept designs using simulation techniques and determine design robustness.

Skills

Thermal simulation

ANSYS CFD

DOE

Python

MATLAB

SpaceClaim/Discovery

Finite element modeling

English fluency

Education

Master's degree in a relevant field

PhD in a relevant field

Tools

ANSYS SpaceClaim

ANSYS Discovery

HyperMesh

Creo/ Creo10.0

Python

Job description

As a Thermal Simulation Engineer in the Digital Data Networks business within TE Connectivity you will run thermal simulations for connectors, heat sink, cable assembly and bus bar assembly products used in data center.

ROLE OBJECTIVE

To perform Thermal Simulation tasks and provide suitable design recommendations for design validation.

RESPONSIBILITIES

• Executes more Complex Thermal Simulations & develop simple new simulation methods.
• Create finite element model and perform Thermal, Electro-Thermal & CFD simulations.
• Collaborating with cross-functional teams to identify design & provide potential solutions.
• Analyzing simulation results to identify areas for improvement & propose design recommendations.
• Develop and implement complex Thermal simulation models to optimize manufacturing, designs or processes. (thermal simulation of current carrying products like connectors, heat sink, cable assembly and bus bar assembly products)
• Perform calculation & analysis on temperature distribution over system. Perform coupled electro-thermal simulation for steady state, transient thermal scenario, conjugate heat transfer, etc…
• Proficient in simplifying complex CAD geometries for efficient structural and thermal simulation analysis by utilizing software tools like Ansys Spaceclaim and Ansys Discovery
• Ensuring the maintenance and updating of simulation models to achieve optimal accuracy and relevance.
• Experience with DOE (Design of Experiments) and optimization techniques. Simulate different scenarios utilizing DOE method.
• Validate concept designs using simulation techniques and determine design robustness, critical to function requirements.
• Analyzing complex simulation results to identify areas for improvement and driving design or process changes.
• In-depth knowledge of heat radiation, heat conduction, heat convection and fluid flow mechanics, including material properties of metal, plastic, glue, liquid and etc.
• Knowledge of mechanical design. Collaborate with designer, manufacturing, and testing teams to correlate CFD results with physical testing.
• Translate actual problems to CFD model, interpret analysis results and select best solution which includes non-linear analysis under different physics.
• Conducted thermo-mechanical and structural simulations to support design optimization, material selection, and validation from concept to production
• Collaborate with design & validation teams to enhance the design optimization.

EDUCATION/KNOWLEDGE

• Good knowledge of Electrical & Electronic products, design processes and methodology.
• Knowledge in relevant thermal simulation and thermal management, including but not limited to, joule heating, heat dissipation, DFMEA, product application, etc.
• Proficiency in state-of-the-art in

Simulation Software’s: ANSYS WORKBENCH & ICEPAK

Creo10.0, ANSYS SpaceClaim / Discovery & Hypermesh

• Knowledge of Python programming language or similar
• Proficiency in use of MATLAB & MS Office tools.
• Proficient using MS office software (Word, Excel, PPT, Outlook, MS Teams, etc.)
• Fluent in English (both verbal and written)

CRITICAL EXPERIENCE

• Master's degree with 8+ years of related experience / PhD in appropriate field with 3+ experience.
• Working knowledge of contact physics including plating systems for electrical contacts, pore blocker and contact lubricants, copper alloys used in connectors, high temp plastics.
• Working knowledge of communication theory including contact resistance and power integrity
• Working knowledge of thermal testing and basic knowledge of test methods for electrical connectors, cable assembly and bus bars.
• Knowledge of material science (Metals, Resins & hyper elastic material)
• Correlation of test and simulation data / results.
• Expertise in CAE tools, optimization techniques, and testing methods.

COMPETENCIES

• Data Gathering & Analysis: Knowledge of individual differences and their value; ability to recognize and respect the value of individual difference and diverse perspectives at all levels of the organization.
• Analytical Thinking: Knowledge of techniques and tools that promote effective analysis; ability to determine the root cause of organizational problems and create alternative solutions that resolve these problems.
• Communicating Complex Concepts: Knowledge of effective presentation tools and techniques to ensure clear understanding; ability to use summarization and simplification techniques to explain complex technical concepts in simple, clear language appropriate to the audience.
• Problem Solving: Knowledge of approaches, tools, techniques for recognizing, anticipating, and resolving organizational, operational or process problems; ability to apply knowledge of problem solving appropriately to diverse situations.
• Collaborate across boundaries: Knowledge of effective collaboration techniques and ability to build networks with people from different countries and cultures, think and work with them to bring positive impact and flourishing business results.
• Materials Engineering: Knowledge of materials and their properties; ability to analyze, design, and select materials for various applications.
• Simulation Modeling and Experimentation: Knowledge of simulating and experimenting with models to analyze and optimize complex systems; ability to apply different simulation methodologies to design and conduct simulation experiments to gain insights, analyze system behavior, and make informed decisions.
• Interpersonal skills: Ensure compliance with rules and processes at TE.

MOTIVATIONAL/CULTURAL FIT

• Passion / interest in technical innovations, products, and processes