Job Title: Sr. Executive / Asst. Manager - Technology Transfer
Experience: 8 to 13 Years
Location: Vadodara,
Education: M. Pharm / Ph.D. in Pharmaceutics
Department: Technology Transfer
Role Objective:
The Assistant Manager will serve as the primary technical bridge between the internal Formulation & Development (F&D) team and UK site/external Contract Manufacturing Organizations (CMOs). This role is responsible for the successful scale-up and execution of Solid and Liquid dosage forms, ensuring that R&D innovation is accurately translated into large-scale commercial reality at UK and partner sites.
Key Responsibilities:
- Act as the lead mediator between the internal F&D team and the CMO/UK manufacturing team to resolve conflicts, clarify process requirements, and ensure project alignment.
- Manage the end-to-end relationship with CMO partners/UK manufacturing, ensuring they adhere to the companys quality standards, timelines, and technical protocols.
- Translate F&D lab-scale observations into actionable manufacturing instructions for the CMOs shop floor.
- Lead the Scale-up activities for Solid Dosage (Tablets, Capsules, Pellets) and Liquid Dosage forms (Solutions, Suspensions).
- Perform and verify Scale-up Factor Calculations (e.g., Tip speed, Froude number, residence time, blending kinetics) to ensure seamless transfer from pilot to commercial equipment.
- Identify and mitigate risks associated with equipment differences between the F&D lab and the CMO/ UK facility.
- Traveling to CMO locations to provide on-site technical supervision during Exhibit, Validation, and Initial Commercial batches.
- Monitor batches in real-time to ensure strict adherence to the Batch Manufacturing Record (BMR) and identify any deviations immediately. Conduct "Pre-execution" meetings at the CMO/UK manufacturing site to brief their production team on critical process steps.
- Review and approve all TT documents, including Technology Transfer Dossiers (TTD), Gap Analysis, and Site-Transfer reports.
- Review site generated documents such as BMRs, Protocols, and Deviation reports to ensure they meet regulatory and company standards.
- Utilize Quality by Design (QbD) and Risk Assessment (FMEA) tools to define the "Design Space" for products manufactured at external sites.
- Provide immediate technical support for manufacturing failures or out-of-specification (OOS) results at the CMO/UK site.
- Conduct root-cause analysis (RCA) for process deviations and implement CAPAs.
- Identify cost-improvement and yield-optimization opportunities at the CMO/UK site without compromising product quality.
Required Technical Skills:
- Mastery of Solid Orals (Granulation, Compression, Coating) and Liquids (Homogenization, Mixing, Filling).
- Advanced knowledge of scale-up calculations and statistical process control.
- Ability to manage multiple projects across different CMOs/UK site simultaneously.
- Strong understanding of ICH Q8, Q9, Q10 and global cGMP guidelines for tech transfer.
Soft Skills:
- Ability to manage third-party vendors and handle technical disagreements between F&D and Manufacturing.
- Ability to work in a fast-paced environment with frequent travel.
- Precision in drafting and reviewing complex protocols and reports