Sr. Engineer-Quality

Cyient DLM; Bengaluru; On-site; INR 1,200,000 - 2,200,000; Full time

Job summary

Cyient DLM is a Design Led Manufacturing partner delivering integrated electronics and mechanical manufacturing, testing, and certification services. The role focuses on in-process and manufacturing quality for aerospace programs, with emphasis on GD&T interpretation, process capability, and corrective actions.

The candidate will lead audits, drive quality improvements, and coordinate with cross-functional teams to ensure compliance with AS9100 and customer requirements.

Qualifications

• Lead and monitor in-process inspection activities across manufacturing stages per drawings and plans.
• Interpret aerospace drawings, GD&T, and customer specs to set inspection methods.
• Ensure First-Off, In-Process, Stage, and Final Inspection compliance.
• Plan and conduct Line Product Audits to verify conformity and traceability.
• Plan and conduct Process Audits to verify compliance with approved processes.
• Monitor Cp/Cpk and process trends for critical/key characteristics.
• Lead MRB activities for non-conforming products and dispositions.
• Review NCR/MRB documentation ensuring traceability and approvals.
• Lead RCA, 5-Why, CAPA and corrective actions for quality issues.
• Coordinate with cross-functional teams to resolve product and process quality issues.

Responsibilities

• Lead and monitor in-process inspection activities across stages according to drawings and plans.
• Review aerospace drawings and GD&T to determine inspection methods.
• Execute First-Off, In-Process, Stage and Final Inspection requirements.
• Plan Line Product Audits to verify workmanship, dimensional accuracy, and traceability.
• Coordinate Process Audits to confirm adherence to approved processes and control plans.
• Monitor instrument calibrations and ensure availability of measuring equipment.

Skills

Analytical thinking

Problem solving

Communication

Cross-functional coordination

Tools

CMM

VMM

Height gauge

Contour tracer

Job description

A Design Led Manufacturing Partner to meet complex product requirements.

For over 30 years, Cyient DLM has been a trusted electronics and mechanical manufacturing partner and systems supplier to some of the largest players across multiple industries. As an integrated manufacturing partner that provides Design Led Manufacturing (DLM) solutions to customers, we take ownership of design, manufacturing, testing, and certification support to ensure that customers' products meet robust standards in reliability, safety, and performance. We have expertise in safety-critical electronics in highly regulated industries. Our engineers have significant design and manufacturing expertise that helps our customers build complex products and achieve faster time-to-market.

Job Description

• Aerospace In-Process Quality and Manufacturing Quality


• GD&T, aerospace drawing interpretation, and dimensional inspection


• Cp, Cpk, SPC, process capability studies, and statistical data analysis


• MRB, NCR, RCA, 5-Why, CAPA, and corrective action management


• Line Product Audits and Process Audits


• AS9100, FAI/FAIR, Control Plan, PFMEA, and customer-specific requirements


• CMM, VMM, height gauge, contour tracer, and precision measuring instruments


• Strong analytical and problem-solving capability with a data-driven approach.


• Good communication and cross-functional coordination skills.


• Ability to lead quality improvement activities and mentor junior quality personnel.


• product safety, compliance, traceability, defect prevention, and customer satisfaction

Requirements

• Lead and monitor in-process inspection activities across various manufacturing stages in accordance with drawings, inspection plans, control plans, work instructions, and customer requirements.


• Review and interpret aerospace drawings, GD&T, engineering specifications, and customer-specific requirements to establish appropriate inspection methods.


• Ensure effective execution of First-Off, In-Process, Stage, and Final Inspection requirements.


• Plan and conduct Line Product Audits to verify product conformity, workmanship, dimensional accuracy, identification, traceability, and required quality documentation.


• Plan and conduct Process Audits to verify compliance with approved manufacturing processes, work instructions, process parameters, control plans, and inspection requirements.


• Monitor critical and special characteristics and ensure appropriate controls are implemented throughout the manufacturing process.


• Analyze inspection data and monitor process capability (Cp/Cpk) for critical and key characteristics.


• Drive improvement actions for processes with inadequate capability, excessive variation, or unfavorable quality trends.


• Monitor SPC and process trends to identify potential process deterioration and initiate preventive actions.


• Lead and coordinate MRB activities for non-conforming products, including technical evaluation, segregation, rework, repair, use-as-is, rejection, and other approved dispositions.


• Review and control NCR/MRB documentation , ensuring complete traceability, technical justification, approvals, and effective closure.


• Lead Root Cause Analysis (RCA), 5-Why, CAPA, and corrective/preventive action activities for internal and customer-related quality issues.


• Verify the effectiveness of corrective actions through follow-up inspections, audits, process monitoring, and data analysis.


• Support and coordinate FAI/FAIR, NPD, prototype, customer source inspection, and special process inspection activities.


• Coordinate with Production, Engineering, Planning, Metrology, NPD, and other cross-functional teams to resolve product and process quality issues.


• Ensure the availability and validity of calibrated measuring instruments, gauges, and inspection equipment used for product verification.


• Review inspection reports and quality records for accuracy, completeness, and compliance with applicable requirements.


• Monitor rejection, rework, scrap, NCR, and customer complaint trends and drive actions to improve quality performance.


• Ensure proper product identification, status control, segregation, preservation, and traceability throughout the manufacturing process.


• Support compliance with AS9100, customer-specific requirements, aerospace standards, and internal Quality Management System procedures .


• Identify opportunities for defect prevention, process stabilization, cost reduction, and continuous quality improvement .


• Prepare and present quality dashboards, audit findings, Cp/Cpk analysis, NCR/MRB status, rejection trends, and improvement actions to management.


• Guide and provide technical support to Quality Engineers, Inspectors, and junior team members in inspection and problem-solving activities.


• Participate in internal, customer, and certification audits and support timely closure of audit findings.