Sr. Design Engineer

BD; Bengaluru; On-site; INR 1,200,000 - 2,200,000; Full time

Job summary

BD Bengaluru is seeking a senior verification engineer to define and lead test method development, validation strategy, and verification activities for medical devices. You will oversee protocol creation, data interpretation, and DHF maintenance, while collaborating with Design, Systems, and manufacturing teams to ensure robust, compliant product development.

Ideal candidates bring expertise in DFSS, CAPA management, and solid mechanics, with a background in SolidWorks and high-volume medical

Qualifications

• Expertise in test method development and validation strategies.
• Proven design verification and validation planning and execution.
• Experience leading CAPAs and non-conformance remediation.
• Strong knowledge of design controls and manufacturing principles.
• Experience with regulatory standards for medical devices.

Responsibilities

• Define and lead test method development, measurement system validation, and testing optimization for Design Verification.
• Lead creation and execution of verification protocols; summarize results and support design reviews; own verification DHF.
• Identify design variances using statistical methods and interpret data for product performance.
• Ensure compliance with design controls and safety regulations across locations.
• Collaborate with Design, Systems, and cross-functional teams to ensure verifiable requirements.
• Maintain test equipment, validation records, and support DFSS and reliability initiatives.

Skills

Test method development

Verification strategy

Fixture design

Statistical methods

CAPAs & non-conformances

Design controls

Solid mechanics

Design for reliability

Medical regulatory standards

SolidWorks / Mech systems

High-volume manufacturing

Medical device development

Engineering modeling & simulation

DFSS methods

Education

Bachelor’s degree in mechanical or biomedical Engineering with 5–8 years in medical devices or regulated industry

Master’s degree in mechanical or biomedical Engineering with 4+ years

Tools

SolidWorks

Job description

We are the people who give possibilities purpose

BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities.

Job Description

Job Description

• Define, plan and lead activities for test method & measurement system development and validation, and testing optimization in support of Design Verification.
• Lead creation and execution of verification protocols, summarize results, enable formal design reviews, and own the verification portion of the Design History File.
• Demonstrate proficiency in spotting Design Variance through relevant statistical measures.
• Follow Design Control & ensure compliance with all local, state, federal, international, and internal safety regulations, policies, and procedures.
• Interpret and analyze design verification data with respect to product performance and operational stability in the manufacturing plants.
• The associate will work on receipt, preparation, testing, and delivery of test samples and support materials for all V&V lab associate testing including sample inventory management.
• Application of engineering first principles and advanced engineering methods to gain deep understanding of the underlying technical issues, and to propose and implement robust solutions.
• Collaborate with Design & Development, Systems Engineering and cross-functional teams to ensure product requirements are verifiable and measurable.
• Synthesize, develop, update, and optimize designs based on understanding design space. Understand design options and tradeoffs; managing critical parameters; leverage strong engineering fundamentals and tools. Incorporate manufacturing principles early in the development process.
• Executes Continuous Improvement projects in the following (but not limited to) areas.
• Equipment or method troubleshooting/repairs.
• Coordinates with Test Method Development and Verification & validation team for equipment and method validations
• Method or Equipment Upgrades
• Fixture maintenance
• Drawing or Specification modifications
• Responsible for Complete end to end maintenance of test equipment and management of Test method validation records.
• Ensure deliverables are reliable across the design space, is adequately pressure-tested to satisfy user, regulatory and business requirements. Understand system and subsystem design sensitivity and identify and address early any potential design integration and transfer risks.
• Implement DFSS rigor throughout the design selection and development process, leveraging and deploying empirical, statistical, and analytical tools to drive informed design decisions and reduce design iteration cycle times.
• Ensure the design considerations are embedding all applicable DFX (Design for Excellence) aspects including manufacturability, usability, reliability, and safety.
• Create and document novel test methodologies and provide feedback and recommendations for product/design changes.
• Actively build on personal skills, expertise, and competencies. Ensure that technical lessons are reviewed, learned, and disseminated.
• Coach and mentor junior engineers and technicians to execute project deliverables.
• Ensure compliance with BD quality policies, procedures, and practices.
• Ensure compliance with all local, state, federal, and BD safety regulations, policies, and procedures.
• The incumbent will also be responsible for ensuring QMS conformance and ensure that the quality policy and objectives are met per organizational guidelines.
• Coordinate the Material Shipment & Vendor management.

Education and Experience:
Bachelor’s degree in mechanical or biomedical Engineering with 5 to 8 years of experience in medical device or other regulated industry OR Master degree in mechanical or biomedical Engineering and 4+ years of experience.

Knowledge and Skills

• Expertise with test method development, validation strategy, and execution is required.
• Expertise in fixture design & development.
• Expertise with design verification & validation strategy development and execution is required.
• Strong track record of technical problem solving and effective product development through expert application of engineering principles is required.
• Design controls expertise and experience with traditional and modern fabrication techniques is required.
• Proven experience in leading CAPAs, design-defect analyses, managing non-conformances and remediation is required.
• Proficiency in solid mechanics/mechanics of materials and proficiency statistical methods/tools is required.
• Experience with design standard methodologies, including advanced tolerance design, and design for reliability.
• Experience and Knowledge on Medical regulatory standards
• Experience in solid modeling (SolidWorks) or electromechanical systems is a plus.
• Experience in high-volume manufacturing processes is a plus.
• Experience developing and commercializing medical devices is a plus.
• Exposure to Chemistry/ Chemical Engineering and/or structural analysis and simulation/mathematical modeling desirable.
• DFSS training or certifications are a plus.

Preferred skills

• Ability to lead and teach others to assess project/program needs, formulate strategy, build support, and execute initiatives.
• Strong interpersonal and decision-making skills and the ability to effectively manage change and uncertainty.
• Ability to engage and mentor team members and to maximize diverse perspectives to achieve the best outcomes.

Why Join Us?

To find purpose in the possibilities, we need people who can see the bigger picture, who understand the human story that underpins everything we do. We welcome people with the imagination and drive to help us reinvent the future of healthcare. At BD, you’ll discover a culture in which you can learn, grow and thrive.

We believe that when people connect in person, we learn faster, collaborate more deeply, and build a stronger culture. Join us and enjoy a culture where face-to-face collaboration supports your learning, your progress, and your success.

To learn more about BD visit https://bd.com/careers.

Becton, Dickinson, and Company is an Equal Opportunity Employer. We evaluate applicants without regard to race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, and other legally protected characteristics.

Primary Work Location

IND Bengaluru - Technology Campus