Simulation Engineer

DesignTech Systems Pvt. Ltd.; Krishnagiri District; In loco; INR 700.000 - 1.100.000; Tempo pieno

Descrizione del lavoro

DesignTech Systems Pvt. Ltd. seeks a skilled simulation engineer to model material flow from 3PL to Ather Plant, build dynamic models in FlexSim and Simulink, and run what-if analyses to optimize line balance and throughput.

Role involves Gemba validation, cross-functional collaboration with IE and shop-floor teams, and providing data-backed recommendations for bottleneck reduction and efficiency gains.

Competenze

• Experience in building and validating discrete-event simulation models.
• Ability to collect and verify shop-floor data for model parameters.
• Familiarity with material flow and line balancing in manufacturing.
• Strong analytical skills for bottleneck and throughput analysis.

Mansioni

• Review plant layout and material flow from 3PL to Ather Dock and through lines.
• Develop and configure dynamic simulation models (FlexSim, Simulink, Siemens Plant Simulation).
• Run simulations, analyze bottlenecks, and optimize buffer sizes and utilization.
• Conduct Gemba visits to validate model parameters against real data.
• Collaborate with IE and operations to present data-driven recommendations.

Conoscenze

Discrete‑event sim

FlexSim

Simulink

Material flow analysis

Line balancing

Gemba observation

Data collection

Scenario analysis

Strumenti

Siemens Plant Simulation

Descrizione del lavoro

• a. Process & Material Flow Data Collection: Review and understand existing plant layout, material flow processes from 3PL Warehouse, to Ather Dock in to Dock out including receiving, Putaway, Decanting, Kitting, Line Side Issuance, Replenishment/ Milk Runs, cycle times for these processes, buffer capacities, and material routing across Assembly and Sub Assembly lines.
• b. 3D / Discrete-Event Simulation Modeling: Prepare, build, and configure dynamic material flow simulation models using simulation software tools such as FlexSim, Simulink, (Siemens Plant Simulation).
• c. Simulation Execution & Scenario Analysis: Run discrete-event simulations to analyze line balancing, identify bottlenecks, evaluate AGV/forklift/operator utilization, assess material handling efficiency, and optimize buffer sizes for Processes.
• d. Gemba Exposure & Model Parameter Validation: Conduct regular/ frequent visits to the shop floor (Gemba) to physically verify layout, material flow paths, footprints, operator movement, and cycle times against simulation model parameters.
• e. Cross-Functional Optimization & Reporting: Collaborate with Ather’s Industrial Engineering (IE) and shop-floor operations teams to validate observed process variations, review simulation scenario results, and present data-backed recommendations for material flow optimization.
• a. Verified Simulation Models: Fully functional, baseline-validated simulation models (built in FlexSim, Simulink representing Ather Energy's material flow and manufacturing zones.
• b. Material Flow & Bottleneck Analysis Reports: Detailed quantitative reports highlighting throughput constraints, line balancing efficiency, equipment/operator utilization, and buffer optimization across 3PL to Ather Plant (End to End)
• c. Scenario & Sensitivity Comparison Studies: Comparative evaluation of "What-If" operational scenarios (e.g., volume ramp-up, layout modifications, routing changes) with actionable throughput improvement recommendations.
• d. Gemba Parameter Validation Log: Documented audit log comparing simulation parameters, cycle times, and material handling logic against actual shop-floor operational data.
• e. Final Simulation Presentation & Model Documentation: Executive presentation of simulation findings and standard operating documentation for future model maintenance and expansion.