Shift Engineer - PTA 7 - DMD ( 82692974 )

Reliance Industries Limited; Bharuch District; On-site; INR 1,800,000 - 2,400,000; Full time

Job summary

Reliance Industries Limited is seeking a Shift Engineer to manage smooth production operations during shifts, supervising the shift crew and supporting the shift superintendent in maintenance and operations to meet targets while upholding safety and quality standards.

The role requires 3-7 years in site operations, with preference for experience as a panel executive and strong coordination with maintenance teams for planning and execution.

Qualifications

• Must hold Diploma or Bachelor's Degree in Chemical Engineering/Technology.
• 3-7 years in site operations as shift engineer.
• Experience as panel executive preferred.

Responsibilities

• Manage smooth production operations during shifts.
• Supervise shift crew and assist shift superintendent.
• Monitor equipment, perform maintenance planning and data analysis.
• Ensure safety and quality standards.
• Coordinate with maintenance for planning/execution.

Skills

Shift operations

Team supervision

Maintenance coordination

Data analysis

Education

Diploma or Bachelor's Degree in Chemical Engineering/Technology

Tools

OMPro tool

Job description

Job Responsibilities :

• Purpose of the Role - To manage smooth operations of production activities during shifts, by supervising shift crew and supporting the shift superintendent in performing operations and maintenance of the equipment's, in order to ensure that production targets are met, while maintaining safety and quality standards
• Key Responsibilities -List of responsibilities attached to the role are documented below. These responsibilities are representative and the role holder is also responsible for any other job assigned by the superior authorities from time to time. This section in not intended to be an exhaustive listing of all activities done by the role holder. It should capture only the key responsibilities of the role
• Responsibilities -
• Policies, Processes and Procedures -
• Assist in formulation of shift operation's plan and ensure day-to-day execution in line with function standards & regulations
• Implement new initiatives/ projects as per established policies to meet future requirements of shift operations
• Provide inputs for improvements in site processes and specifications to ensure alignment with best practices
• Operations & Maintenance -
• Perform equipment monitoring, predictive maintenance, reporting and data analysis to optimize site's performance through effective use of OMPro tool
• Conduct routine inspections of equipment's and monitor process parameters to identify any issues; Coordinate with relevant teams to expedite maintenance activities and safe HOTO of equipment
• Supervise safe and orderly shutdown, efficient start up of site operations and proper preservation of equipment's and facilities during extended shutdown
• Take proactive measures to identify and mitigate potential risks and hazards in order to minimize emergency shutdown and ensure operations are conducted safely and efficiently
• Identify root cause for failures and recommend trouble shooting measures; Provide recommendations that prevent repetitive failures
• Implement PIOs and Support in conducting sample and improvement trials during the shifts to ensure the activities are performed seamlessly
• Maintain shift logs to record and document all relevant details about the site operations in a consistent format
• Able to support PO during plant upsets
• Should know the rotary machines seal system and also can understand importance of level, pressure of the seal pot.
• should be able to understand the lubrication system of the compressors and understands the importance of temp, pr, flow etc of the system
• should know the LO/LC valves status
• should know the field location the various instruments.
• should be able to communicate with other plants in order to maintain the SOCs of the raw materials.
• Should be able to co-ordinate with maintenance dept for job planning/execution.
• Should be able to differentiate between regular, one time and shut down jobs
• Safety & Risk Assessment -
• Perform regular risk assessment during hand over, take over and process jobs and also conduct tool box talk prior to job execution to reinforce safe work practices
• Supervise implementation of safety procedures and processes to ensure safe work environment for all personnel and prevent accidents and injuries
• Ensure identification (through Root Cause Analysis), documentation and reporting of near miss incidents to identify trends and prevent future occurrence of similar incidents
• Drive compliance to work permit system and ensure site operations are carried out safely in accordance with relevant regulations and guidelines
• Should be able to under stand the incident classification system ( API754) and ensure entries in the portal as and when required.

Job Responsibilities :

• Purpose of the Role - To manage smooth operations of production activities during shifts, by supervising shift crew and supporting the shift superintendent in performing operations and maintenance of the equipment's, in order to ensure that production targets are met, while maintaining safety and quality standards
• Key Responsibilities -List of responsibilities attached to the role are documented below. These responsibilities are representative and the role holder is also responsible for any other job assigned by the superior authorities from time to time. This section in not intended to be an exhaustive listing of all activities done by the role holder. It should capture only the key responsibilities of the role
• Responsibilities -
• Policies, Processes and Procedures -
• Assist in formulation of shift operation's plan and ensure day-to-day execution in line with function standards & regulations
• Implement new initiatives/ projects as per established policies to meet future requirements of shift operations
• Provide inputs for improvements in site processes and specifications to ensure alignment with best practices
• Operations & Maintenance -
• Perform equipment monitoring, predictive maintenance, reporting and data analysis to optimize site's performance through effective use of OMPro tool
• Conduct routine inspections of equipment's and monitor process parameters to identify any issues; Coordinate with relevant teams to expedite maintenance activities and safe HOTO of equipment
• Supervise safe and orderly shutdown, efficient start up of site operations and proper preservation of equipment's and facilities during extended shutdown
• Take proactive measures to identify and mitigate potential risks and hazards in order to minimize emergency shutdown and ensure operations are conducted safely and efficiently
• Identify root cause for failures and recommend trouble shooting measures; Provide recommendations that prevent repetitive failures
• Implement PIOs and Support in conducting sample and improvement trials during the shifts to ensure the activities are performed seamlessly
• Maintain shift logs to record and document all relevant details about the site operations in a consistent format
• Able to support PO during plant upsets
• Should know the rotary machines seal system and also can understand importance of level, pressure of the seal pot.
• should be able to understand the lubrication system of the compressors and understands the importance of temp, pr, flow etc of the system
• should know the LO/LC valves status
• should know the field location the various instruments.
• should be able to communicate with other plants in order to maintain the SOCs of the raw materials.
• Should be able to co-ordinate with maintenance dept for job planning/execution.
• Should be able to differentiate between regular, one time and shut down jobs
• Safety & Risk Assessment -
• Perform regular risk assessment during hand over, take over and process jobs and also conduct tool box talk prior to job execution to reinforce safe work practices
• Supervise implementation of safety procedures and processes to ensure safe work environment for all personnel and prevent accidents and injuries
• Ensure identification (through Root Cause Analysis), documentation and reporting of near miss incidents to identify trends and prevent future occurrence of similar incidents
• Drive compliance to work permit system and ensure site operations are carried out safely in accordance with relevant regulations and guidelines
• Should be able to under stand the incident classification system ( API754) and ensure entries in the portal as and when required.

Education Requirement :

• Necessary: Diploma or Bachelor's Degree in Chemical Engineering / Technology

Experience Requirement :

• Necessary: 3-7 years of experience as shift engineer in site operations, with at least 2 years of experience working a panel executive
• Desired:
• Technical Proficiency in Unit Operations and Plant Process
• Handling Emergencies
• Good understanding of Safety Standards, Procedures and Hazards
• Problem solving
• Analytical skills
• People management skills
• Planning and decision making skills
• Good communication skills
• Team work and leadership skills

Skills & Competencies :

B. Function-specific Competencies (Technical /Functional)

• number of work place related incidents in the plant
• no. of field round
• no. of entries in the SD job register
• no. of deviations in the work permit during work permit audit
• no. of unplanned jobs taken up in the plant
• Safety KPIs - Fatality, LWC, TRC, Fires, PSI Tier 1 / 2
• Production Targets
• No. of Incidents with Operations / Quality Var.
• No. of Quality Deviations
• Plant Technical Availability
• Conversion Cost