Senior QA Engineer

ACG; Mumbai; On-site; INR 1,400,000 - 2,200,000; Full time

Job summary

ACG is seeking a Senior QA Engineer in Kandivali (Mumbai) with 5–10 years of experience in inspection systems, automation, and regulatory-compliant validation. The role covers electronics, vision systems, printers, and track/trace technologies, with strong emphasis on data integrity and compliance.

Responsibilities include leading validation activities, test case development, and collaborating with cross-functional teams to ensure system readiness at customer sites.

Qualifications

• At least 5–10 years experience in inspection systems, automation, or related domain.
• Experience with validation (IQ/OQ/PQ) and regulatory/compliance.
• Knowledge of GMP/ISO and data integrity.
• Strong debugging and data analysis skills.

Responsibilities

• Lead validation for machines, software, databases, PLCs, vision systems, printers, and inspection equipment.
• Prepare and execute FAT, SAT, IQ, OQ, PQ tests; document validation results.
• Configure and maintain track & trace, vision, and printing systems.
• Develop test cases, scripts, and validation protocols for automation systems.
• Collaborate with Dev/QA/Software to resolve issues during field trials and audits.
• Provide training and guidance to technicians and engineers.

Skills

Analytical skills

Problem-solving

Communication

Documentation discipline

Independent work

Education

Bachelor's degree in Electronics, Electrical, Instrumentation, Mechatronics, CS or related field

Tools

Python

MySQL / MS SQL

JIRA

Confluence

Sikuli

TestComplete

Selenium

Katalon Studio

Job description

Job Title: Senior QA Engineer

Experience: 5- 10 Years

Location: Kandivali(Mumbai)

Role & responsibilities

Key Technical Responsibilities

1. Electronics, Automation & Control Systems

• Work extensively with PLCs, control systems, industrial automation tools, and automated inspection machinery.
• Support integration of sensors, actuators, motor controllers, and machinelevel electronics.

2. Track & Trace / Serialization Systems

• Manage and validate serialization and trackandtrace systems for product authentication and regulatory compliance.
• Perform functional testing, data integrity checks, and system validation for T&T software and hardware components.

3. Vision Inspection Systems

• Handle vision cameras, scanners, optical inspection units, and highspeed imaging systems.
• Configure, validate, and troubleshoot vision algorithms, camera setups, lighting configurations, and defectdetection workflows.

4. Printers & Coding Equipment

• Validate and maintain industrial printers (TIJ, CIJ, laser, thermal, labelers).
• Ensure coding and marking systems meet quality, serialization, and regulatory requirements.
• Perform print quality validation, alignment checks, and software configuration.

5. Software, Databases & Compliance

• Strong working knowledge of MySQL and MS SQL including queries, data validation, troubleshooting, and data integrity.
• Ensure compliance with 21 CFR Part 11 (Electronic Records & Signatures) and data integrity principles.
• Collaborate with IT for access control, audit trails, backups, and cybersecurity compliance.

Quality & Validation Responsibilities

1. Test Case Preparation & Verification

• Prepare detailed test cases, test scripts, and validation documents for inspection systems, PLC logic, vision systems, and automation tools.
• Execute FAT, SAT, IQ, OQ, PQ, and system-level testing.

2. Validation & Qualification

• Lead validation for machines, software, databases, PLCs, vision systems, printers, and inspection equipment.
• Perform process validation, equipment qualification, test method validation, and data integrity validation.

3. ISO & Regulatory Compliance

• Ensure compliance with ISO standards (ISO 9001, ISO 13485 where applicable).
• Maintain documentation as per cGMP, QMS, and regulatory requirements.

4. Documentation & Quality Systems

• Create, review, and maintain validation protocols, reports, SOPs, URS, work instructions, and risk assessments.
• Ensure proper documentation in QMS systems.

System Installation, Service & Support

1. System Installation & Commissioning

• Install, configure, and validate systems including cameras, lighting, printers, sensors, and electronic modules.
• Perform OS installation, application deployment, and system setup at customer sites.
• Conduct acceptance testing and ensure system readiness.

2. Troubleshooting & Service Support

• Provide onsite and remote support for hardware, firmware, and software issues.
• Perform root cause analysis (RCA) and implement corrective actions.
• Reproduce issues in test environments for detailed investigation.

3. Software, Database & Tools Expertise

• Work with MySQL for configuration, logs, query handling, and data validation.
• Track issues using JIRA or similar tools.
• Perform scripting and automation using Python.
• Use automation/testing tools such as:
  • Sikuli
  • TestComplete
  • Selenium
  • Katalon Studio

4. Inspection System Management

• Configure and optimize:
  • Camera settings
  • Vision algorithms
  • Print and verification systems
  • Track & Trace modules
• Ensure compliance with GMP, ISO and customer audit requirements.

5. Documentation & Reporting

• Prepare and maintain:
  • IQ, OQ, PQ documents
  • Service reports and RCA documents
  • Change logs, technical manuals, and SOPs

6. Customer Interaction & Site Visits

• Conduct site visits for servicing, preventive maintenance, audits, and upgrades.
• Train operators and customer engineers.
• Provide feedback to R&D for product improvements.

7. Cross-Functional Collaboration

• Work with Dev, QA, Software, and Product teams to resolve issues.
• Participate in testing, field trials, and new product validation.

Team Leadership & Collaboration

• Lead and mentor engineers, technicians, and inspectors.
• Coordinate with Production, Engineering, Quality, and Regulatory teams.
• Provide training on systems, validation, and data integrity.
• Drive continuous improvement using structured problemsolving.

Required Skills & Qualifications

Technical Skills

• Strong knowledge of electronics, embedded systems, and firmware behavior
• Hands-on experience with:
  • PLC programming & troubleshooting
  • Industrial cameras, lenses, and lighting
  • Vision-based inspection systems
  • Industrial printers (TIJ/CIJ/laser)
  • Track & Trace systems
  • Automation tools & interfaces
• Good knowledge of MySQL / MS SQL
• Familiarity with JIRA, Confluence
• Basic to intermediate Python skills
• OS installation, drivers, and system configuration
• Experience with automation/testing tools

Soft Skills

• Strong analytical and problem-solving skills
• Effective communication and customer handling
• Ability to work independently during site visits
• Strong documentation discipline and process orientation

Education & Experience

• Bachelors degree in Electronics, Electrical, Instrumentation, Mechatronics, Computer Science, or related field
• 5- 10+ years of experience in inspection systems, industrial automation, or related domain