Senior Process Engineer

Envision Energy; Tiruchirappalli; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Envision Energy is seeking a Process Engineer for Blade Manufacturing in Tiruchirappalli. You will set up a new production line, optimize blade manufacturing layout, and develop process documentation and training materials to enable efficient mass production.

The role requires a Bachelor’s degree in engineering and 5-10 years of blade manufacturing experience, with strong Lean and leadership capabilities to drive continuous improvements.

Qualifications

• Bachelor’s degree in Polymer / Mechanical / Production / Industrial / Aerodynamics with minimum 5-10 years of experience in Blade manufacturing process.
• In-depth understanding of Blade manufacturing process with Lean initiatives and innovation.
• Proven ability to lead and manage a team, including experience in scheduling, task assignment, and performance monitoring.

Responsibilities

• Setting up of a new production line following Envision requirements.
• Design and define the best manufacturing layout for the Blade manufacturing process.
• Develop process documentation including Work Instructions, tooling specifications and BOM for manufacturing.
• Develop training modules and skill matrices; conduct technical training for staff.
• Involve and execute FPQ, 0-series blade and mass production.
• Handle the data bank from FPQ including lessons learned and closure with CFT in 0-series production.
• Contribute to process development and validation (PFMEA, PVPL, PVPR, MRS); Lean manufacturing.

Skills

Lean manufacturing

Team leadership

Training development

Education

Bachelor's degree in Mechanical Engineering or related

Tools

PFMEA

Job description

Job Title: Process Engineer - Blade Manufacturing

Job Location: Trichy

About Envision:

Envision Energy is a world-leading green technology company that provides renewable energy solutions for global enterprises, governments, and institutions. Encompassing three major business sectors - Smart Wind Turbines, Energy Storage Systems, and Green Hydrogen Solutions, Envision Energy collaboratively constructs comprehensive solutions for the Energy Transition. Envision Energy has received several accolades for its sustainability performance, including the EcoVadis Gold Medal and the CDP “A-List”. It was also recognized in Fortune's 2024 “Change the World” list and ranked among the top 10 smartest companies by the MIT Technology Review. Today, Envision Energy operates in countries and regions including Australia, China, Germany, France, United Kingdom, Spain, Denmark, UAE, India, Vietnam, Indonesia, USA, Japan, Mexico, Argentina, and Chile. Envision Energy has established over 20 R&D and operation centers, along with more than 60 manufacturing bases worldwide. Envision Energy joined the Science Based Targets initiative (SBTi) and committed to achieving the "Business Ambition for 1.5°C" in 2021. As a pioneer in the net zero transition, Envision Energy achieved global operational carbon neutrality in 2022 and will keep leveraging technology to accelerate progress toward its 2040 net zero goal.

Position Responsibilities:

• Setting up of new production line following Envision requirements.
• Design and define the best manufacturing layout for the Blade manufacturing process.
• Responsible for Blade manufacturing process Development of the Process documentation like Work Instruction for manufacturing process, in process tooling specification and Bill of manufacturing.
• Knowledge on blade manufacturing process from start to end Technical knowledge transfer – Develop Training module, Skill Matrix evolution.
• Responsible for preparation of Training material and providing technical training.
• Involve and execute the FPQ, 0-series blade & Mass production.
• Responsible to handle the Problem data bank start from the FPQ process including the lesson learned points and closure of all the points with CFT approach in 0-series production.
• Contributes to process development and validation (PFMEA, PVPL, PVPR, MRS). Lean Manufacturing, Deve

Job Requirement:

• Bachelor’s degree in any of the following disciplines – Polymer / Mechanical / Production / Industrial / Aerodynamics with minimum 5-10 years of experience in Blade manufacturing process;
• In-depth understanding of Blade manufacturing process with Lean initiates and innovation;
• Proven ability to lead and manage a team, including experience in scheduling, task assignment, and performance monitoring.