Senior Manager / AGM Electrical (Pump House, HT/LT, FES)

Sarthee Consultancy; Vapi; On-site; INR 2,500,000 - 4,000,000; Full time

Job summary

Sarthee Consultancy seeks a seasoned Electrical Operations & Maintenance leader for a heavy-industry plant. Role focuses on reliability of HT/LT systems, protection schemes, CMS, and energy management in SMS operations.

You will drive preventive maintenance, supervise substations, and lead a multidisciplinary team across shifts. Experience in EAF/CCM, strong safety compliance, and SAP/CMMS usage are essential; the position demands strategic planning and hands-on leadership in a high-demand

Qualifications

• B.E. / B.Tech in Electrical Engineering.
• Experience in senior electrical maintenance roles in SMS/heavy industry is preferred.

Responsibilities

• Oversee preventive and predictive maintenance of HT/LT electrical systems and related equipment.
• Lead a team of engineers and technicians across multiple shifts.
• Maintain electrical safety compliance and 5S housekeeping.

Skills

HT/LT systems

Substations

Protection systems

SCADA/PLC

SAP/CMMS

Team leadership

Education

B.E./B.Tech Electrical

Tools

SAP PM

CMMS

Job description

Role & responsibilities

Key Responsibilities:

1. Electrical Operation & Maintenance

• Ensure reliable operation and preventive maintenance of all HT/LT electrical systems, transformers, switchgear, MCCs, motors, and control systems within the SMS area.
  
• Maintain uninterrupted power supply to EAF, LRF, VD, CCM, and auxiliary systems.
  
• Oversee operation and maintenance of Pump House drives, starter panels, and motors to ensure continuous water supply.
  
• Manage Fume Extraction Systems (FES), ensuring optimal performance of fans, dampers, and bag filters.
  
• Monitor voltage, load, and power factor to optimize power usage and minimize losses.
  
• Implement preventive and predictive maintenance schedules to enhance equipment uptime.
  

2. Power Distribution & Energy Management

• Supervise HT substations (11kV/33kV) and LT power distribution systems for SMS operations.
  
• Monitor major load consumption and identify energy-saving opportunities.
  
• Coordinate with central electrical and utility teams for load balancing and synchronization.
  
• Maintain and update Single Line Diagrams (SLDs), cable schedules, and protection settings.
  
• Ensure calibration and healthiness of relays, breakers, and protective devices.
  
• Drive energy conservation and power cost reduction initiatives.
  

3. Equipment Reliability & Maintenance Planning

• Plan and lead preventive/predictive maintenance for all SMS electrical assets.
  
• Approve maintenance schedules and checklists for critical equipment.
  
• Collaborate with OEMs and contractors for overhauls and technical upgrades.
  
• Conduct Root Cause Analysis (RCA) for recurring electrical failures.
  
• Maintain availability of critical spares and support implementation of Condition Monitoring Systems (CMS).
  

4. Fume Extraction System (FES) Management

• Ensure efficient and reliable functioning of the Fume Extraction System for EAF, LRF, and CCM.
  
• Monitor draft pressures, motor loading, and filter performance for air quality compliance.
  
• Manage maintenance of bag filters, ducting, fans, dampers, and electrical drives.
  
• Ensure adherence to environmental norms and support system upgrades for performance improvement.
  

5. Safety, Compliance & Standards

• Enforce strict adherence to electrical safety protocols, LOTO systems, and PPE usage.
  
• Conduct safety audits, inspections, and risk assessments for substations and electrical installations.
  
• Ensure compliance with Indian Electricity Rules and Factory Act standards.
  
• Implement safe wiring and flameproof practices in hazardous zones.
  
• Maintain 5S and housekeeping standards across all electrical facilities.
  

6. Process Coordination & Reporting

• Collaborate with production, mechanical, and instrumentation teams for smooth plant operations.
  
• Coordinate power load management during high-demand operations.
  
• Support commissioning and startup of new or upgraded electrical systems.
  
• Participate in daily/monthly review meetings and report on electrical KPIs, breakdowns, and action plans.
  
• Maintain records of maintenance, downtime, and performance using SAP/CMMS systems.
  

7. Team Leadership & Development

• Lead a team of engineers, supervisors, and technicians across multiple shifts.
  
• Plan manpower allocation for operational and maintenance activities.
  
• Conduct training programs on electrical safety, maintenance best practices, and protection systems.
  
• Evaluate team performance and promote skill enhancement and accountability.
  
• Foster a culture focused on safety, reliability, and continuous improvement

Preferred candidate profile

Qualifications & Experience:

Education:

• B.E. / B.Tech in Electrical Engineering
  

Experience:

• Senior Manager: 1418 years of experience in electrical maintenance within SMS or heavy industrial environments (EAF/CCM preferred).
  
• AGM: 18–22 years of experience in large integrated steel plant electrical systems with exposure to HT/LT networks, utilities, and FES operations.
  

Industry Preference:

• Integrated Steel Plants / Power-Intensive Manufacturing / Heavy Engineering
  

Key Skills & Competencies:

• Strong expertise in HT/LT electrical systems, substations, and power distribution networks.
  
• Hands-on experience with EAF, CCM, Pump House, and FES electrical systems.
  
• Proficiency in electrical protection systems, MCC operation, and drives (VFDs).
  
• Familiarity with SCADA/PLC systems, automation, and energy monitoring tools.
  
• Excellent understanding of electrical safety standards and statutory compliance.
  
• Leadership skills to manage multidisciplinary teams effectively.
  
• Strong analytical, problem-solving, and planning abilities.
  
• Working knowledge of SAP PM / CMMS for maintenance management.