Senior Engineer - Verification and Validation

ACL Digital; Pune District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

ACL Digital is seeking an experienced Power Electronics Validation & Verification Engineer/Lead to manage end-to-end testing, hardware debugging, and qualification for high-voltage automotive power systems. You will drive EVT, DVT, and PVT for DC-DC converters, OBCs and inverters, ensuring safety and regulatory compliance.

The role requires deep HV testing expertise and hands-on board bring-up, 8D/FMEA root cause analysis, and proficiency in Python/LabVIEW/MATLAB to automate data collection and

Qualifications

• B.E./B.Tech/M.E./M.Tech in Electrical & Electronics Engineering (EEE) or Power Electronics.
• Deep understanding of power converter topologies (Buck, Boost, LLC Resonant, Dual Active Bridge, Interleaved PFC).
• Hands-on with bidirectional DC power supplies, AC grid simulators, electronic loads, and thermal cameras.
• Active HV safety: insulation resistance testing, HiPot and partial discharge analysis.
• Knowledge of CAN, CAN FD, UART, Ethernet, and SPI.

Responsibilities

• Plan and execute EVT, DVT, and PVT for high-power DC-DC converters, AC-DC rectifiers, OBC, and inverters.
• Conduct full-load/thermal testing, efficiency mapping, transient response, and protection verification.
• Perform board bring-up, root cause analysis using 8D and FMEA.
• Lead EMI/EMC, CE/RE, CI/RI tests per CISPR 25, ISO 11452, IEC 61000, UNECE R10.
• Operate HV equipment and ensure NFPA 70E ISO 26262 compliance.

Skills

EVT/DVT/PVT testing

High-voltage testing

Hardware debugging

CAN / CAN FD

Python/SCPI

LabVIEW

MATLAB/Simulink

Education

B.E./B.Tech/M.E./M.Tech in Electrical & Electronics Engineering or Power Electronics

Tools

CANoe

CANalyzer

Peak CAN

Oscilloscopes

Job description

Job Description

We are looking for an experienced Power Electronics Validation & Verification (V&V) Engineer / Lead to manage end-to-end testing, hardware debugging, and qualification across high-voltage automotive and power systems. You will lead EVT, DVT, and PVT execution for DC-DC converters, AC-DC chargers/inverters, and high-power units, ensuring product safety, performance, and regulatory compliance.

Key Responsibilities :

• Validation Lifecycle Management: Plan and execute EVT (Engineering Validation Testing), DVT (Design Validation Testing), and PVT (Production Validation Testing) for high-power DC-DC converters, AC-DC rectifiers, On-Board Chargers (OBC), and inverters.
• High-Power & High-Voltage Testing: Conduct full load-curve efficiency mapping, thermal evaluations, transient load response, and protection verification (over-voltage, short-circuit, over-current).
• Hardware Debugging & Root Cause Analysis: Perform hands-on board bring-up, double-pulse testing for gate drivers/switching dynamics (SiC, GaN, Si MOSFETs, IGBTs), and root cause analysis using 8D and FMEA methods.
• EMI/EMC & Compliance Testing: Lead conducted emissions (CE), radiated emissions (RE), conducted immunity (CI), and radiated immunity (RI) testing as per CISPR 25, ISO 11452, IEC 61000, and UNECE R10.
• Instrumentation & High-Voltage Safety: Operate high-bandwidth oscilloscopes, differential probes, Rogowski coils, and precision power analyzers. Maintain strict compliance with NFPA 70E / ISO 6469 high-voltage safety standards and verify HVIL (High-Voltage Interlock Loop) circuits.
• Test Automation & Scripting: Develop automated test frameworks using Python (PyVISA/SCPI), LabVIEW, or MATLAB/Simulink to streamline data collection, log parsing, and report generation.
• Bus Communication & Logging: Utilize CAN / CAN FD, UART, and Automotive Ethernet via tools like Vector CANoe, CANalyzer, or Peak CAN to perform signal decoding and bus validation.
• Documentation: Generate formal Test Specifications, Test Vector Sheets, and Traceability Matrices (ASPICE / ISO 26262 compliant context).

Required Skills & Qualifications :

• Education: B.E. / B.Tech / M.E. / M.Tech in Electrical & Electronics Engineering (EEE) or Power Electronics.
• Core Fundamentals: Deep understanding of power converter topologies (Buck, Boost, LLC Resonant, Dual Active Bridge, Interleaved PFC) and digital control loops.
• Testing & Tools: Hands-on experience with programmable bidirectional DC power supplies, AC grid simulators, electronic loads, and thermal cameras.
• High-Voltage Safety: Active experience with insulation resistance testing, HiPot (AC/DC breakdown), and partial discharge analysis.
• Protocols: Practical knowledge of CAN, CAN FD, UART, Ethernet, and SPI.