Senior Engineer - Quality Assurance (Precast Plant)

PSP projects; Ahmedabad District; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

PSP Projects Ltd. in Ahmedabad, Gujarat, India seeks a Senior Engineer – Quality Assurance to lead QA/QC for precast production. You will ensure compliance with specifications, standards, drawings, and customer requirements using robust QA systems and process controls.

The role requires 6–9 years in QA/QC with at least 3 years in a precast plant, strong IS0/I TP knowledge, and leadership to guide QA staff. Collaborative safety and quality culture will be essential.

Qualifications

• 6–9 years of experience in QA/QC, preferably in precast plants.
• Experience in implementing QA/QC systems and ISO standards.
• Strong knowledge of ITPs, shop drawings, and testing records.
• Leadership in guiding QA/QC engineers and technicians.

Responsibilities

• Implement and maintain QA/QC systems across the precast plant.
• Monitor compliance with quality plans, ITPs and project specs.
• Conduct internal audits and support external audits.
• Review concrete mix design, tests, and strength records.
• Coordinate stage-wise inspections with production and planning.

Skills

Precast QA

QMS

RCA

CAPA

Quality Audits

Dimensional Inspection

MIS Reporting

Team Leadership

Education

B.E./B.Tech in Civil Engineering

ISO/Quality Certifications beneficial

Job description

Senior Engineer - Quality Assurance (Precast Plant) Ahmedabad, Gujarat, India 6 - 9 Years Probation

Job Description

Position

Senior Engineer – Quality Assurance

Department

Quality Assurance & Quality Control (QA/QC)

Location

Qualification

• B.E./B.Tech in Civil Engineering
• Additional certifications in Quality Management, Concrete Technology, or ISO Standards will be preferred.

Experience

• 6-9 Years of experience in Quality Assurance/Quality Control.
• Minimum 3 years of experience in a Precast Concrete Manufacturing Plant preferred.

Job Purpose

To ensure that all precast elements are manufactured in compliance with approved specifications, quality standards, drawings, and customer requirements through effective implementation of quality assurance systems, inspection procedures, and process controls.

Key Responsibilities

Quality Assurance & System Implementation

• Implement and maintain quality assurance systems, procedures, and work instructions across the precast plant.
• Ensure compliance with approved quality plans, ITPs (Inspection & Test Plans), and project specifications.
• Monitor adherence to ISO standards, quality policies, and best manufacturing practices.
• Conduct internal quality audits and facilitate external audits.

Production Quality Control

• Monitor quality at all stages including reinforcement, mold preparation, concrete batching, casting, curing, demolding, finishing, and dispatch.
• Ensure precast elements are produced as per approved shop drawings and quality requirements.
• Verify dimensional accuracy, surface finish, inserts, embedment's, lifting anchors, and reinforcement placement.
• Coordinate stage-wise inspections and approvals.
• Monitor testing of raw materials including cement, aggregates, admixtures, and reinforcement steel.
• Ensure compliance with mix design requirements and concrete quality standards.
• Review and maintain concrete testing records such as slump tests, cube tests, and strength reports.
• Analyze test results and initiate corrective actions when required.

Quality Monitoring & Improvement

• Investigate quality issues, customer complaints, and non-conformities.
• Conduct root cause analysis (RCA) and implement corrective and preventive actions (CAPA).
• Identify opportunities for process improvement and defect reduction.
• Monitor rejection rates, rework trends, and quality performance indicators.

Documentation & Reporting

• Maintain quality records, inspection reports, test reports, and quality documentation.
• Prepare daily, weekly, and monthly quality MIS reports.
• Ensure traceability of materials and finished precast products.
• Support project teams during inspections and client audits.

Coordination & Team Management

• Coordinate with Production, Reinforcement, Planning, Maintenance, and Dispatch teams.
• Guide QA/QC Engineers, Inspectors, and Laboratory personnel.
• Conduct quality awareness training programs for plant employees.
• Ensure adherence to quality standards across all departments.

Safety & Compliance

• Ensure quality activities are carried out in compliance with safety regulations.
• Promote quality and safety culture within the precast plant.
• Participate in safety audits and improvement initiatives.

Required Skills

• Precast Concrete Quality Assurance
• Quality Management Systems (QMS)
• Root Cause Analysis (RCA)
• Corrective & Preventive Actions (CAPA)
• Quality Audits
• Dimensional Inspection
• Documentation & MIS Reporting
• Team Handling & Cross-Functional Coordination