Senior Engineer - Process Control Systems

453 Fuller Technologies Cement India LLP; Chennai District; On-site; INR 1,000,000 - 1,500,000; Full time

Job summary

453 Fuller Technologies Cement India LLP is seeking a Senior Engineer specializing in Process Control Systems to lead automation projects within the cement industry. Responsibilities include design, development, and commissioning of Plant Control Systems, ensuring timely delivery and compliance with industry standards.

The ideal candidate will have a Bachelor's degree in Electronics or related fields and 7-13 years of hands-on experience in industrial automation, particularly in cement processes. Strong communication skills and a proactive approach are essential.

Qualifications

• 7-13 years of hands-on experience in industrial automation.
• Strong understanding of cement plant processes.
• Experience with SCADA/HMI development and operator interface configuration.

Responsibilities

• Lead design and commissioning of PCS solutions for cement industry projects.
• Manage project lifecycle from engineering to hand-over.
• Conduct Factory and Site Acceptance Tests.

Skills

Industrial automation

Process control

PLC/DCS programming

Communication protocols

Problem-solving

Project planning

Education

Bachelor's degree in Electronics Engineering or related discipline

Tools

Siemens

Rockwell

ABB

Schneider Electric

SCADA

HMI

Job description

Senior Engineer – Process Control Systems

Fuller Technologies has been improving systems for the cement industry for over 140 years. This role focuses on designing, developing, testing, and commissioning Plant Control System (PCS) projects for cement plants, ensuring high‑quality, on‑time delivery while collaborating with customers, project teams, and global stakeholders.

Responsibilities

• Lead the design, development, configuration, testing, and commissioning of PCS solutions for cement industry projects.
• Manage all phases of the project lifecycle, from engineering and development through testing, commissioning, and hand‑over.
• Develop and review control system architecture, functional design specifications, control narratives, I/O lists, and engineering documentation.
• Configure and program PLC, DCS, HMI, and SCADA systems according to project requirements and industry standards.
• Perform hardware engineering activities, including I/O assignment, network design, panel integration, and system validation.
• Conduct Factory Acceptance Tests (FAT), Site Acceptance Tests (SAT), and commissioning activities to ensure system performance, reliability, and compliance.
• Coordinate with cross‑functional teams, customers, consultants, and site personnel for successful project execution.
• Ensure projects are delivered on time, within scope, and to required quality and safety standards.
• Provide technical support during installation, startup, commissioning, and system hand‑over at customer sites globally.
• Contribute to the development and continuous improvement of engineering standards, best practices, templates, and design procedures.
• Mentor junior engineers and provide technical guidance to support team capability development.
• Identify project risks, resolve technical issues proactively, and drive continuous improvement initiatives.

Qualifications

• Bachelor’s degree in Electronics Engineering, Instrumentation & Control Engineering, or a related discipline.
• 7–13 years of hands‑on experience in industrial automation, process control, or plant control system engineering.
• Strong understanding of cement plant processes and industrial automation systems.
• Proficiency in interpreting Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), control philosophies, and functional specifications.
• Extensive experience in PLC/DCS engineering, including programming, configuration, troubleshooting, and commissioning.
• Hands‑on experience with automation platforms such as Siemens, Rockwell, ABB, Schneider Electric, or equivalent systems.
• Experience with SCADA/HMI development, visualization design, alarm management, and operator interface configuration.
• Knowledge of industrial communication protocols including Modbus, PROFIBUS, PROFINET, Ethernet/IP, DeviceNet, OPC, and related technologies.
• Experience with Intelligent Motor Control Centers (iMCCs), variable speed drives (VSDs), and field instrumentation integration.
• Proven experience in FAT, SAT, site commissioning, startup support, and customer acceptance activities.
• Familiarity with ECS/ControlCenter solutions is an advantage.
• Strong project planning, problem‑solving, analytical, and organizational skills with the ability to manage multiple priorities.
• Excellent communication and stakeholder management skills, able to work effectively in multicultural and global project environments.
• Self‑motivated, proactive, and committed to continuous learning and professional development.
• Willingness to travel domestically and internationally for project execution, commissioning, and customer support.

Equal Opportunity Employer

Fuller Technologies embraces diversity and equality, encouraging applicants of all backgrounds to apply irrespective of sex, gender identity/expression, disability, sexual orientation, or age.