Senior Engineer - GI

Wipro Infrastructure Engineering; Sri Sathya Sai; On-site; INR 2,500,000 - 4,000,000; Full time

Job summary

Wipro Infrastructure Engineering (WIN) seeks a seasoned operations leader to drive Lean and TPM programs across Hindupur plants. You will own Global Initiatives, lead cross-functional teams, and develop training materials to embed a lean culture. Experience in automotive supply chains and digitization initiatives is valued.

The role emphasizes VSM, Six Sigma projects, and cost-out actions to achieve key performance metrics while coordinating with plant functions for continuous improvement.

Qualifications

• BE / BTech in Mechanical / Industrial Engineering.
• 8–12 years in Manufacturing Operations / Lean / TPM/ WCM.
• Lean Certified / Six Sigma Green or Black Belt preferred.

Responsibilities

• Lead site Global Initiative function at Hindupur Plants for Wipro Infrastructure Engineering.
• Own and drive GI activities with accountability.
• Foster cross-functional collaboration across teams.

Skills

Lean Manufacturing

TPM/WCM

Six Sigma

5S

Kaizen

SMED

FMEA

Poka Yoke

TIMWOODS

RCA

SAP

MINITAB

VSM

Time & Motion Studies

Cross-functional Leadership

Industry 4.0 / Digitization

Education

BE / BTech in Mechanical / Industrial Engineering

Lean Certification / Six Sigma Green or Black Belt

Tools

SAP

MINITAB

Job description

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Wipro Infrastructure Engineering (WIN), a division of Wipro Enterprises Ltd, is the largest independent manufacturer of precision engineered hydraulic cylinders in the world. WIN is a Tier-1 supplier to global Original Equipment Manufacturers (OEMs) of construction and earthmoving machinery, material handling equipment, forestry equipment, heavy and medium commercial vehicles among other industries..

BE / BTech in Mechanical / Industrial Engineering

At least 8 - 12 years in Manufacturing Operations / Lean / TPM/ WCM. Preferably a Lean Certified / Six Sigma Green or Black Belt

Key Skills Required:

• Should have hands on experience in the manufacturing sector – ideally automotive and associated industries. Should be able drive change initiatives in the Organization
• Knowledge of latest Lean / TPM methods and techniques and track record of outstanding project facilitation
• Demonstrated experience in roll out / execution of lean systems and tools like VSM, 5S, Kaizen, SMED ,FMEA, POKA YOKE, TIMWOODS etc.,
• In depth knowledge of problem solving tools such as -RCA, Demonstrated experience in driving business critical Six Sigma projects and improvements
• Familiarity with SAP
• Conducts studies pertaining to cost control, cost reduction, inventory control, and production record systems. Based on these studies, develops and implements plans and programs for facility modifications and revisions to operating methods.
• Co-ordination and establish the 5S and TPM pillar activities.
• Carrying out Time & motion studies to optimize resource
• IOT / Industry 4.0 exposure to drive plant wide digitization initiative
• Working knowledge of MINITAB/Other statistical tools

Reputed Companies in the Automotive / Auto components sector; Precision engineering companies

Key Accountabilities includes but not limited to:

• Leading site Global Initiative function at Hindupur Plants for Wipro Infrastructure Engineering
• Ownership and accountability of all GI activities.
• Cross functional effective team collaboration.
• Prepare ppt and training materials etc. and effectively impart it to the users
• Help Plant to achieve business metrics by driving Lean / Cost out projects
• Engaging with other plant functions to inculcate Lean culture
• Drive VSM and Six Sigma Projects across plants, standardize key business processes and be a Change Agent.

Reporting:

This position reports into the Plant Head & Global Initiatives Head