Research Engineering Professional

Blue Star; India; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Blue Star is seeking a Research Engineering Professional to lead end‑to‑end design integration for new RAC platforms. You will oversee prototyping, testing, and transition from concept to mass production, applying DFM/DFA to minimize bottlenecks and leading DFMEA sessions to mitigate risks.

You’ll supervise mockups, coordinate Proto CFT inspections, and drive root‑cause analysis for any assembly issues, while coordinating lab testing for performance validation and supporting supplier development

Qualifications

• Bachelor’s or Master’s degree in Mechanical or Thermal Engineering.
• 4–6 years of NPD experience in RAC/room air conditioners preferred.
• Experience with DFMEA and prototype/inspection processes.
• Knowledge of DFM and DFA principles for early design stages.

Responsibilities

• Own the system integration of Room AC units from concept to mass production.
• Lead and execute DFMEA sessions to identify risk and mitigation plans.
• Supervise mockups and prototypes; coordinate Proto CFT inspections and assembly trials.
• Collaborate on Psychrometric Lab Testing and validate performance targets.
• Support part development with suppliers for plastics, sheet metal and electrical components.
• Develop and manage project scheduling timelines; lead pilot trials on manufacturing lines.

Skills

NPD & System Integration

DFMEA

Prototype & Mockups

Project Scheduling

Quality Assurance

Education

Bachelor’s / Master’s degree in Mechanical or Thermal Engineering

Job description

Research Engineering Professional

Job Description

The NPD Projects System Integrator (Room AC) will be responsible for leading the end‑to‑end design integration, prototyping, testing, and transition of new Room Air Conditioner (RAC) platforms from concept to mass production. Key Responsibilities 1. New Product Development (NPD) & System Integration Own the system integration of Room AC units (Window/Split), ensuring structural integrity, optimal airflow, and aesthetic alignment. Apply DFM (Design for Manufacturing) and DFA (Design for Assembly) principles during the early design stages to minimize production bottlenecks. Lead and execute DFMEA (Design Failure Mode and Effects Analysis) sessions to identify risk, implement mitigation plans, and capture lessons learned. Mockup, Prototyping & CFT Inspection Supervise the fabrication of mockups and engineering prototypes for physical verification. Coordinate Proto CFT (Cross-Functional Team) Inspections and assembly trials to evaluate fitment, component clearances, and harness routing. Document and track prototype build issues, driving root‑cause analysis for any interference or assembly deviations. Psychrometric Lab Testing & Validation Collaborate with the performance team to schedule and oversee Psychrometric Lab Testing (Capacity, EER/ISEER, Max Operating Conditions). Analyze test data against target specifications and troubleshoot system‑level performance gaps (e.g., airflow bypass, sweat/condensate issues). New Part Development & Quality Support Support the sourcing team in New Part Development, providing technical clarity to vendors for plastics, sheet metal, and outsourced electrical components. Assist Quality Assurance (QA) in component verification, ensuring part‑readiness for QA Clearance Support prior to pilot builds. Pilot Trials & Project Execution Develop and manage comprehensive Project Scheduling timelines using Gantt charts or project management software to ensure critical milestones are met. Lead Pilot Trial Execution on the manufacturing line, monitoring first‑run assembly processes. Own the Pilot Lot Observation Closure process, ensuring all assembly, quality, and performance snags are resolved before final tooling kickoff.

Short Info

• Location: TADA
• Qualifications: Bachelor’s / Master’s degree in Mechanical, Thermal Engineering3 to 6 years of experience in NPD w
• Experience: 4 Years - 0 MonthsTo5 Years - 0 Months