Reliability Manager

Peer To Peer Hr Services; Bhilwara; On-site; INR 1,400,000 - 2,100,000; Full time

Job summary

Peer To Peer Hr Services seeks an experienced Reliability Engineer to monitor MTBF/MTTR, perform RCA on chronic failures, and analyze IoT-based data for early warning signals. The role requires leadership in continuous improvement, mentorship of service teams, and collaboration with OEMs and vendors.

You will drive condition-based and predictive maintenance programs, lead Kaizen and FMEA initiatives, and prepare comprehensive reliability reports, logs, and learning materials for ongoing

Qualifications

• 8–10 years of experience in reliability engineering.
• Experience with RCA on recurring failures and chronic breakdowns.
• Familiarity with condition-based/predictive maintenance strategies.
• Experience leading campaigns to eliminate repetitive faults and reliability risks.
• Experience training service teams and creating improvement plans.

Responsibilities

• Monitor MTBF, MTTR, Availability, and Equipment Uptime.
• Perform Root Cause Analysis (RCA) on recurring failures and chronic breakdowns.
• Analyze equipment logs, performance history, and IoT-based data for early warning signals.
• Track and analyze oil sampling reports, temperature trends, vibration, and sensor data.
• Audit maintenance tasks, PM schedules, and SOPs for quality assurance.
• Develop SMPs and SOPs, and implement standardized maintenance procedures.
• Act as escalation point for reliability issues and provide hands-on guidance to technicians.
• Liaise with OEMs, vendors, and internal teams for issue resolution.
• Implement condition-based and predictive maintenance strategies.
• Drive Kaizen, FMEA, 5 Why, and other improvement tools.
• Lead campaigns to eliminate repetitive faults and reliability risks.
• Train service teams on reliability concepts, diagnostics, and preventive maintenance.
• Conduct toolbox talks and learning sessions; develop skill matrices and improvement plans.
• Maintain failure analysis reports, action trackers, and learning logs.
• Generate monthly and quarterly reliability performance reports.
• Track warranty claims and component life cycles.

Skills

Reliability engineering

Root Cause Analysis (RCA)

Predictive maintenance

Kaizen / continuous improvement

Mentoring & training

Documentation & reporting

IoT data analysis

Job description

Reliability Engineering & Analysis

• Monitor key metrics such as MTBF, MTTR, Availability, and Equipment Uptime.
• Perform Root Cause Analysis (RCA) on recurring failures and chronic breakdowns.
• Analyze equipment logs, performance history, and IOT-based data for early warning signals.
• Track and analyze oil sampling reports, temperature trends, vibration, and sensor data.

2. Maintenance Quality & OEM Practices

• Ensure adherence to OEM maintenance schedules and service protocols.
• Audit field jobs, maintenance tasks, and PM schedules for quality assurance.
• Develop and implement Standard Maintenance Procedures (SMPs) and SOPs.

3. Technical Support & Troubleshooting

• Act as an escalation point for complex breakdowns and performance issues.
• Provide hands-on support and technical guidance to service engineers and technicians.
• Liaise with OEMs, vendors, and internal engineering teams for issue resolution.

4. Process Improvement & Reliability Initiatives

• Implement condition-based and predictive maintenance strategies.
• Drive Kaizen, FMEA, 5 Why, and other continuous improvement tools.
• Lead campaigns to eliminate repetitive faults and reliability risks.

5. Mentoring & Training

• Train service teams on reliability concepts, diagnostics, and preventive maintenance.
• Conduct toolbox talks, learning sessions, and case study reviews.
• Develop technical skill matrices and improvement plans.

6. Documentation & Reporting

• Maintain failure analysis reports, action trackers, and learning logs.
• Generate monthly and quarterly reliability performance reports.
• Track warranty claims, component life cycles, and reliability improvement outcomes.

Exp - 8-10 years of experience in reliability