Quality Control (QC) Manager

Bloom Seal Containers Pvt. Ltd.; Ankleshwar; In loco; INR 1.500.000 - 2.300.000; Tempo pieno

Descrizione del lavoro

Bloom Seal Containers Pvt. Ltd. is seeking a Quality Control (QC) Manager to lead in-house QC across the manufacturing lifecycle and ensure packaging meets customer specs, UN norms, and regulatory standards.

The role requires overseeing lab testing, CAPA, SPC, and audits while driving continuous improvement and training QC staff.

Competenze

• Bachelor's degree in Plastics/ Chemical Eng or CIPET diploma required.
• 8–12 years in QC for rigid plastic packaging or moulding.
• Experience with agrochemical/pharma packaging preferred.

Mansioni

• Oversee in-process QC across Blow Moulding, Injection Moulding, IBM, Fluorination, and Screen Printing.
• Monitor wall thickness, neck finishes, thread integrity, container weight, volume tolerance, and visual defects.
• Direct daily lab testing of incoming materials and finished packaging (MFI, density, ESCR, drop impact, leak tests).
• Maintain ISO 9001:2015, ISO 15378, and US DMF Type III compliance.
• Lead CAPA/ RCA, apply SPC and 5S/Kaizen to reduce scrap and cycle-time.

Conoscenze

Polymer knowledge

Rigid packaging QC

Root Cause Analysis

GMP

Leadership

Lab testing

SPC/8D

Formazione

B.Tech/B.E. Plastics/Polymer Eng

CIPET Diploma

Chemistry degree

Strumenti

CoA verification

UN packaging standards

SPC software

Descrizione del lavoro

Job Description: Quality Control (QC) Manager

Company: Bloom Seal Containers Pvt. Ltd.

Department: Quality Assurance & Quality Control (QA/QC)

Location: Manufacturing Plant (Panoli / Daman / Jammu)

Employment Type: Full-time

Reporting To: Head of Operations / Plant Head

About Bloom Seal

Bloom Seal Containers Pvt. Ltd. is a pioneer in rigid plastic packaging solutions, serving regulated industries such as Agrochemicals, Specialty Chemicals, Pharmaceuticals, Lubricants, Paints & Solvents, and FMCG. Our manufacturing processes include state-of-the-art Extrusion Blow Moulding (EBM), Injection Moulding (IM), Injection Blow Moulding (IBM), Fluorination of HDPE, Venting Solutions, and Multicolor Screen Printing. We operate certified facilities (ISO 9001:2015, moving toward ISO 15378 & US DMF Type III compliance) equipped with in-house quality testing laboratories.

Position Overview

We are looking for an experienced and detail-oriented Quality Control (QC) Manager to lead quality operations across our manufacturing lifecycle. The QC Manager will oversee the in-house quality testing lab, enforce rigid quality parameters from raw material inspection through post-moulding and fluorination processes, and ensure finished packaging complies with customer specifications, UN packaging norms, and international regulatory standards.

Key Responsibilities

1. In-Process & Line Quality Control

• Supervise quality checkpoints across all manufacturing cells: Blow Moulding, Injection Moulding (80T150T), IBM, Fluorination, and Automatic Screen Printing.
• Monitor critical product parameters including wall thickness distribution, neck finishes, thread integrity, container weight, volume tolerance, flash defects, and visual aesthetics.
• Validate technical barrier performance and post-treatment compliance (e.g., HDPE fluorination efficacy, venting seal testing, permeation tests).

2. Lab Testing & Analysis

• Direct daily testing protocols in the in-house QC laboratory for incoming raw materials (HDPE, masterbatches, additives) and finished packaging:
  
  • Melt Flow Index (MFI) & Density
  • Environmental Stress Crack Resistance (ESCR)
  • Drop Impact Testing & Stacking/Compression Load Tests
  • Leakage, Vacuum, and Hydrostatic Pressure Tests
  • Torque retention, seal integrity, and ink adhesion rub/tape tests
• Ensure prompt calibration, verification, and preventative maintenance of all lab gauges and testing instruments.

3. Systems, Compliance & Audits

• Maintain and improve quality management systems in line with ISO 9001:2015, ISO 15378 (primary packaging materials for medicinal products), and US DMF Type III requirements.
• Drive standard operating procedures (SOPs), Good Manufacturing Practices (GMP), and line clearance protocols.
• Host and coordinate customer audits (pharma/chemical MNCs) and regulatory inspections.

4. CAPA, Defect Prevention & Continuous Improvement

• Lead Root Cause Analysis (RCA) and implement robust Corrective and Preventive Actions (CAPA) for customer complaints, non-conforming lots, and internal rejections.
• Implement SPC (Statistical Process Control) and quality improvement methodologies (5S, Kaizen, Six Sigma) to minimize scrap and cycle-time defects.

5. Team Leadership & Supplier Quality

• Lead, train, and mentor QC inspectors, lab technicians, and shop-floor quality personnel across production shifts.
• Collaborate with Procurement on vendor evaluations, Raw Material Certificate of Analysis (CoA) verification, and incoming rejection controls.

Qualifications & Experience

• Education: B.Tech / B.E. in Plastics Technology / Polymer Engineering / Chemical Engineering, or a Diploma / Post-Graduate Diploma from CIPET (Central Institute of Petrochemicals Engineering & Technology), or B.Sc / M.Sc in Chemistry.
• Experience: 8–12 years of hands-on quality control experience in rigid plastic packaging, blow moulding, or injection moulding.
• Industry Background: Demonstrated experience supplying packaging to agrochemical, industrial chemical, or pharmaceutical sectors is strongly preferred.

Technical Skills & Competencies

• Deep knowledge of polymer properties (HDPE, PP, masterbatches) and blow/injection moulding defects.
• Working knowledge of UN certification for hazardous chemical packaging and pharma packaging standards.
• Expertise in core quality tools: 7 QC Tools, 8D Problem Solving, CAPA, FMEA, and Statistical Process Control (SPC).
• Strong documentation skills for audit-readiness, CoA issuance, and batch release protocols.
• Excellent leadership, communication, and cross-functional team coordination skills.