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PeopleStrong is seeking a Senior Operator for their production lines in Daman, India. The role involves operating high-speed rotary tablet presses, managing tooling and parameters, and ensuring compliance with cGMP standards. Responsibilities include troubleshooting machine defects, conducting in-process checks, and leading cleaning activities.
The ideal candidate will also provide mentorship to junior staff, promoting safe operational practices. Strong experience in machine operation and quality documentation is essential for this role.
Machine Operation: Setup, change over, and operate high-speed automated multi-station Rotary Tablet Presses (e.g., Sejong, Fette, Cadmach, ACG).
Tooling Management: Inspect, install, and adjust compression punches and dies (D, B, BB, or BBS tooling); identify and report tool wear or damage.
Parameter Control: Set and optimize critical processing parameters including machine speed, feeder speed, pre-compression force, main compression force, and tablet weight settings.
Troubleshooting: Diagnose and fix real-time machine run defects such as capping, lamination, sticking, picking, binding, or tablet hardness fluctuations.
In-Process Checks: Perform regular physical tests during the run for tablet weight variation, thickness, gauge, hardness, and friability, recording data accurately.
Line Clearance & Cleaning: Lead the deep cleaning (Type A/B) of the compression cubicle, de-dusting units, and metal detectors to secure swift line clearance for product changeovers.
Documentation & cGMP: Fill out compression logs and batch records in real time according to ALCOA+ rules, ensuring strict adherence to cleanroom gowning and differential pressure limits.
Junior Mentorship: Guide and train junior operators or apprentices on safe machine operations, handling of tooling, and shop-floor safety protocols.