Product Design Engineer

Molex; Bengaluru; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Koch is seeking a senior busbar design engineer to own the full product design and development lifecycle from concept through production release. You will apply mechanical, electrical, thermal, and manufacturing principles to deliver high‑performance, compliant busbar solutions for industrial and data-center applications.

You will collaborate with customers, suppliers, manufacturing, and cross‑functional teams to define requirements, drive DFM/DFA, select materials, perform GD&T, maintain EBOMs

Qualifications

• Bachelor's degree in Mechanical Engineering.
• Minimum 3 years of product design and development experience with electromechanical/power distribution products (busbars, sheet metal, connectors, or similar).
• Hands-on experience in busbar design for high-current and high-voltage power distribution applications.
• Knowledge of electrical fundamentals and the behavior of copper and aluminum conductors, insulation systems, plating/coatings, and common manufacturing processes.
• Experience with NPI processes, conducting DFMEA/design risk assessments, and working within a PLM environment (Teamcenter or equivalent).

Responsibilities

• Lead end-to-end design and development of rigid, laminated, flexible, and hybrid busbar solutions to meet electrical, mechanical, thermal, and reliability targets.
• Define and verify electrical/mechanical requirements and produce engineering calculations (current carrying capacity, temperature rise, voltage drop, creepage/clearance, insulation coordination).
• Select materials, finishes, plating, and insulation systems aligned to performance, manufacturability, cost, and standards.
• Drive Design for Manufacturing (DFM), Design for Assembly (DFA), and cost-optimization discussions with manufacturing and sourcing to ensure production readiness.
• Partner with manufacturing and suppliers to support prototype builds, tooling development, process validation, and scale-up activities.
• Apply GD&T and tolerance stack-up analysis to ensure robust, manufacturable designs and reduce assembly variation.
• Lead and participate in design reviews, DFMEA/design risk assessments, technical reviews, and cross-functional engineering decisions.
• Maintain EBOMs, CAD models, drawings, engineering specs, test plans, validation reports, and PLM (Teamcenter or equivalent) product structures to support controlled product release.
• Ensure product compliance with customer requirements and applicable UL, IEC, and internal engineering standards.

Skills

Busbar design

NPI processes

PLM (Teamcenter)

DFMEA/design risk assessments

GD&T

Education

Bachelor’s degree in Mechanical Engineering

Job description

Your Job

You will own the full product design and development lifecycle for busbar power-distribution solutions — from concept through production release. Using mechanical, electrical, thermal, and manufacturing engineering principles you will deliver high-performance, compliant, and cost-competitive busbar products by partnering closely with customers, suppliers, manufacturing, and cross-functional teams

Our Team

You will be part of the PSBU, CCS busbar engineering group that designs power distribution products for industrial and data-center applications. The team works cross-functionally with sourcing, manufacturing sites, test labs, and customer engineering teams to take new products from NPI to production readiness.

What You Will Do

• Lead end-to-end design and development of rigid, laminated, flexible, and hybrid busbar solutions to meet electrical, mechanical, thermal, and reliability targets.
• Define and verify electrical/mechanical requirements and produce engineering calculations (current carrying capacity, temperature rise, voltage drop, creepage/clearance, insulation coordination).
• Select materials, finishes, plating, and insulation systems aligned to performance, manufacturability, cost, and standards.
• Drive Design for Manufacturing (DFM), Design for Assembly (DFA), and cost-optimization discussions with manufacturing and sourcing to ensure production readiness.
• Partner with manufacturing and suppliers to support prototype builds, tooling development, process validation, and scale-up activities.
• Apply GD&T and tolerance stack-up analysis to ensure robust, manufacturable designs and reduce assembly variation.
• Lead and participate in design reviews, DFMEA/design risk assessments, technical reviews, and cross-functional engineering decisions.
• Maintain EBOMs, CAD models, drawings, engineering specs, test plans, validation reports, and PLM (Teamcenter or equivalent) product structures to support controlled product release.
• Ensure product compliance with customer requirements and applicable UL, IEC, and internal engineering standards.

Who You Are (Basic Qualifications)

• Bachelor’s degree in Mechanical Engineering or a closely related discipline.
• Minimum 3 years of product design and development experience with electromechanical/power distribution products (busbars, sheet metal, connectors, or similar).
• Hands‑on experience in busbar design for high‑current and high‑voltage power distribution applications.
• Knowledge of electrical fundamentals and the behavior of copper and aluminum conductors, insulation systems, plating/coatings, and common manufacturing processes.
• Experience with NPI processes, conducting DFMEA/design risk assessments, and working within a PLM environment (Teamcenter or equivalent).

What Will Put You Ahead

• Experience with data-center power distribution systems and power-shelf applications.
• Practical experience with FEA and thermal simulation, including setting boundary conditions and interpreting electrical/thermal performance reports.
• Strong applied knowledge of GD&T, tolerance stack-up analysis, and hands‑on familiarity with manufacturing/process constraints.
• Prior experience interfacing directly with manufacturing sites, suppliers, and customers for prototype builds and production launches.
• Familiarity with UL, IEC, and other customer-driven regulatory or product standards

At Koch companies, we are entrepreneurs. This means we openly challenge the status quo, find new ways to create value and get rewarded for our individual contributions. Any compensation range provided for a role is an estimate determined by available market data. The actual amount may be higher or lower than the range provided considering each candidate's knowledge, skills, abilities, and geographic location. If you have questions, please speak to your recruiter about the flexibility and detail of our compensation philosophy.

Who We Are

At Koch, employees are empowered to do what they do best to make life better. Learn how our business philosophy helps employees unleash their potential while creating value for themselves and the company.

Additionally, everyone has individual work and personal needs. We seek to enable the best work environment that helps you and the business work together to produce superior results.