Process Expert - Bushings

Hitachi Automotive Systems Americas, Inc.; Panchmahal District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

HITACHI ENERGY INDIA LIMITED in Halol, Gujarat, India is hiring an Entry Professional for Manufacturing Production Process Engineering. The role focuses on designing, developing, and implementing new or revised production processes for efficient mass production.

You will define equipment layouts, production sequences, and SOPs while ensuring regulatory compliance and safety. The candidate will lead process parameter definition, support qualification and validation of processes, and collaborate

Qualifications

• Entry Professional (P1) applies broad theoretical job knowledge typically obtained through advanced education.
• Work is closely supervised.
• Problems faced are not typically difficult or complex.
• Explains facts, policies and practices related to job area.

Responsibilities

• Define, develop, and standardize end-to-end manufacturing processes for dry bushings and related technologies.
• Establish process parameters for insulation build-up, resin impregnation, curing, machining, assembly, and final inspection.
• Ensure process capability (Cp/Cpk) and repeatability across production lines.
• Lead root cause analysis (RCA) for defects and customer complaints using structured methods (8D, Ishikawa, FMEA).

Skills

Open-minded

Communication

English language

Hindi language

Self-driven

Quick learner

Job description

Location: Halol, Gujarat, India Job ID: R0124524 Date Posted: 2026-04-30 Company Name: HITACHI ENERGY INDIA LIMITED Profession (Job Category): Engineering & Science Job Schedule: Full time Remote: No Job Description: The opportunity Manufacturing Production Process Engineering focuses on designing, developing, and implementing new or revised production processes for the efficient/economical mass production of goods including: Designing arrangement of manufacturing equipment to ensure most efficient and productive layout. Designing the sequence of production operations, specifying procedures for the fabrication of applicable tools and equipment, and adapting machinery in response to factory conditions. Conducting tests throughout all stages of production to determine control over applicable variables and troubleshooting/solving production problems. Providing guidance to product design engineering on technical specifications that will best utilize equipment and manufacturing techniques. Ensuring that production processes and procedures are in compliance with regulations An Entry Professional (P1) applies broad theoretical job knowledge typically obtained through advanced education. May require the following proficiency: Work is closely supervised. Problems faced are not typically difficult or complex. Explains facts, policies and practices related to job area.

How you’ll make an impact

• Define, develop, and standardize end-to-end manufacturing processes for dry bushings (resin-impregnated, RIP/RIS or equivalent technologies).
• Establish process parameters for critical operations such as insulation build-up, resin impregnation, curing, machining, assembly, and final inspection.
• Ensure process capability (Cp/Cpk) and repeatability across production lines.
• Lead root cause analysis (RCA) for internal defects, field failures, and customer complaints using structured methods (8D, Ishikawa, FMEA).
• Define corrective and preventive actions to eliminate recurring issues.
• Support qualification, validation, and re-validation of manufacturing processes.
• Collaborate with Quality teams to drive zero-defect manufacturing and right-first-time performance.
• Drive continuous improvement initiatives focused on yield, cycle time, scrap reduction, and cost competitiveness.
• Define process FMEA, control plans, and work instructions for new products.
• Specify, validate, and improve manufacturing equipment, molds, tooling, and fixtures.
• Train production, quality, and engineering teams on process fundamentals, critical parameters, and best practices.
• Develop standard operating procedures (SOPs), process guidelines, and technical documentation.
• Build organizational capability through mentoring and technical coaching.
• Ensure manufacturing processes comply with EHS requirements, especially for resin handling, curing, and chemical exposure.
• Responsible to ensure compliance with applicable external and internal regulations, procedures, and guidelines.

Living Hitachi Energy’s core values of safety and integrity, which means taking responsibility for your own actions while caring for your colleagues and the business.

Your background Open-minded, ready to accept production work whenever arise. Communication – Good control over communication as per situation to deal with intercompany and supplier team. Be role model for the team for delivering quality products. Values – Strong believe in Hitachi Values i.e. Safety, Quality and Integrity. Command on language – English, Hindi, with added advantage of local language. Self-Driven to derive KPI for the function Should be open to develop and implement new system Quick learner with interest in and ability to become master new technologies. Proficiency in both spoken & written English language is required

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Hitachi brings together the world’s greatest minds to help breathe life into new possibilities – and drive innovation for a better future. That’s why we look for individuals who share our pioneering spirit, have imaginative ideas and are fearless when it comes to tackling the world’s biggest challenges. Our people love technology – and they love making a difference. They have a passion for finding new solutions and working with brilliant colleagues. Every day they dedicate themselves to a huge range of exciting projects, contributing to the Hitachi vision around the globe. From engineering new sustainability solutions that conserve water and energy to creating the infrastructure for the smart cities of tomorrow, there’s no challenge too great for our pioneers. And there’s no shortage of opportunities for you to make a difference. Come and experience the dynamic, collaborative and creative environments where your ideas are welcome and new discoveries are waiting. To help you grow to your full potential, we strive to support our employees in their career aspirations and promote the freedom to explore new horizons.

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