Process Engineer - Flares

Zeeco, Inc.; Mumbai; On-site; INR 1,500,000 - 2,300,000; Full time

Job summary

Zeeco India is seeking an experienced Process Engineer with 7 to 10 years of experience to join the engineering team. You will execute process engineering activities for combustion and process equipment projects from concept through detailed engineering.

The role requires strong fundamentals in process engineering, with exposure to combustion systems, process safety, and multidisciplinary projects in Oil & Gas, heavy engineering, EPC, or process equipment industries.

Qualifications

• Bachelor's degree in Chemical Engineering required.
• 7–10 years in Oil & Gas, heavy engineering or EPC sectors.
• Strong fundamentals in process engineering and equipment sizing.
• Experience with process safety studies and international codes.

Responsibilities

• Develop process design basis and execute engineering activities.
• Prepare PFDs, P&IDs, and process datasheets for equipment.
• Perform heat and material balance, hydraulic, and line sizing calculations.
• Coordinate with multi-disciplinary teams during project execution.
• Support commissioning, troubleshooting, and performance testing.

Skills

Process design

PFDs & P&IDs

Heat & material balance

Process calculations

Equipment sizing

Hydraulic calculations

Line sizing

Pressure drop calculations

Pumps & valve sizing

HAZOP/HAZID/SIL

Vendor document review

Multidisciplinary coordination

Education

Bachelor's Degree in Chemical Engineering

Tools

Aspen HYSYS

Aspen Plus

Aspen Flare System Analyzer

Flarenet

PIPE-FLO

AutoCAD

Microsoft Excel

Job description

About Zeeco

Zeeco is a global leader in the design and manufacture of advanced combustion and environmental solutions for the petroleum, chemical, petrochemical, LNG, refining, power, and pharmaceutical industries. Our product portfolio includes ultra-low emission burners, gas and liquid flaring systems, thermal oxidizers, vapor recovery units (VRUs), hazardous waste incineration systems, and other combustion technologies. Headquartered in Tulsa, Oklahoma (USA), Zeeco has engineering, manufacturing, and service facilities across North America, Europe, the Middle East, and Asia.

Position Summary

Zeeco India is seeking an experienced Process Engineer with 7 to 10 years to join its engineering team. The successful candidate will be responsible for executing process engineering activities for combustion and process equipment projects, from concept development through detailed engineering and commissioning support.

The ideal candidate will possess strong process engineering fundamentals with hands‑on experience in the Oil & Gas, Heavy Engineering, EPC, or Process Equipment industry. Exposure to combustion systems, process safety, and multidisciplinary engineering projects will be highly advantageous.

Key Responsibilities

• Develop process design basis and execute process engineering activities for customer projects.
• Prepare and review Process Flow Diagrams (PFDs), Piping & Instrumentation Diagrams (P&IDs), Process Design Basis, and engineering calculations.
• Perform process calculations including:
  • Heat & Material Balance
  • Hydraulic calculations
  • Line sizing
  • Pressure drop calculations
  • Utility consumption calculations
  • Equipment sizing and selection
• Prepare process datasheets and technical specifications for process equipment.
• Support the design and engineering of pressure vessels, separators, heat exchangers, pumps, tanks, skids, and other process equipment.
• Participate in process safety activities including HAZOP, HAZID, SIL, and design review meetings.
• Review customer specifications and ensure engineering deliverables comply with applicable international codes and standards.
• Coordinate with Mechanical, Piping, Instrumentation, Electrical, Civil, and Project Engineering teams during project execution.
• Review vendor documents and provide technical clarifications during procurement and fabrication.
• Support commissioning, troubleshooting, and performance testing activities when required.

Required Technical Skills

Candidates should have experience in:

• Heat & Material Balance preparation
• Process calculations
• Equipment sizing and selection
• Hydraulic calculations
• Line sizing
• Pressure drop calculations
• Pump sizing
• Control valve sizing
• Utility calculations
• Preparation and review of PFDs and P&IDs
• Process datasheet preparation
• Vendor document review
• Process safety studies (HAZOP/HAZID/SIL)
• Multidisciplinary engineering coordination

Software Knowledge And Knowledge Of Industry Standards

Experience with one or more of the following software's is preferred:

• Aspen HYSYS
• Aspen Plus
• Aspen Flare System Analyzer (FSA)
• Flarenet
• PIPE-FLO
• AutoCAD
• Microsoft Excel (Advanced)

Working Knowledge Of Industry Standards

• API Standards
• ASME Codes
• ANSI Standards
• ISO Standards
• NFPA Standards (preferred)
• OSHA Process Safety Management requirements

Required Qualifications and Preferred Industry Background:

• Bachelor's Degree in Chemical Engineering.
• 7 to 10 years of relevant experience in the Oil & Gas, Heavy Engineering, Process Equipment Manufacturing, EPC, Refinery, Petrochemical, or Energy industry.
• Strong understanding of process engineering principles and industrial process equipment.

Experience in one or more of the following industries is preferred:

• Oil & Gas
• Refineries
• Petrochemical
• LNG
• Heavy Engineering
• Process Equipment Manufacturing
• EPC Projects
• Combustion Equipment
• Thermal Oxidizers
• Vapor Recovery Units (VRUs)
• Fired Heaters
• Flaring Systems

Preferred Experience

Candidates with experience in the following areas will have an added advantage; however, this is not mandatory:

• Flare system design
• Flare line sizing
• Flare header hydraulic analysis
• Pressure Safety Valve (PSV) sizing and relief system design
• Flare load and backpressure calculations
• Participation in HAZOP studies for refinery, petrochemical, LNG, and Oil & Gas projects
• Experience with flare network analysis and combustion systems

Why Join Zeeco?

• Opportunity to work on world-class combustion and environmental technologies.
• Exposure to complex international projects across the Oil & Gas and Process industries.
• Collaborative work environment with global engineering teams.
• Strong career development opportunities within a leading multinational engineering organization.