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NoPo Nanotechnologies in Bengaluru invites a Senior Mechanical Design Engineer to lead the design of advanced reactor systems from concept through detailed design, setting engineering standards for quality.
You will own high-temperature, high-pressure system design, oversee scale-up from pilot to production, and coordinate with electronics/controls for continuous operation. Strong background in ASME codes and materials is required.
Lead the design of reactor systems and associated equipment from concept through detailed design, setting engineering standards and reviewing design work for technical quality
Own the mechanical design of high-temperature, high-pressure gas-phase reactor systems, including reactors, heating systems, gas distribution, heat recovery and supports
Support the scale-up of reactor systems from pilot to production capacity, improving throughput, reliability and uptime
Select and specify high-temperature materials and engineer for creep, thermal expansion, thermal stress and fatigue
Design and review piping and pressure-retaining components to applicable codes such as ASME B31.3 and ASME Section VIII
Develop the basis of design for new systems together with Scale-up and Process teams; maintain design calculations, P&IDs, GA drawings and BOMs
Specify and integrate process equipment such as compressors, flow control, valves and instrumentation
Work with the Electronics/Controls team on automation and instrumentation for continuous operation, and coordinate external E&I contractors for installation
Lead design reviews, HAZOP/HAZID and risk assessments with EHS, with particular attention to hazardous-gas handling, pressure safety and high-temperature operation
Prepare technical specifications and support purchasing in selecting vendors, evaluating quotes and negotiating equipment and fabrication contracts
Coordinate shop inspections, FAT and QA/QC with fabricators to protect quality and schedule; oversee installation, pressure testing and commissioning
Track project progress, budget and engineering deliverables; report status and risks to the Head of Engineering
Troubleshoot operating systems, perform root-cause analysis on failures and implement design improvements
Must be thorough, meticulous, well organised, and able to communicate and work well with all levels of the organisation
Make engineering decisions independently, but also recognise when to seek assistance and/or approval
Travel to vendor and fabricator sites if required
Lead the design of reactor systems and associated equipment from concept through detailed design, setting engineering standards and reviewing design work for technical quality
Own the mechanical design of high-temperature, high-pressure gas-phase reactor systems, including reactors, heating systems, gas distribution, heat recovery and supports
Support the scale-up of reactor systems from pilot to production capacity, improving throughput, reliability and uptime
Select and specify high-temperature materials and engineer for creep, thermal expansion, thermal stress and fatigue
Design and review piping and pressure-retaining components to applicable codes such as ASME B31.3 and ASME Section VIII
Develop the basis of design for new systems together with Scale-up and Process teams; maintain design calculations, P&IDs, GA drawings and BOMs
Specify and integrate process equipment such as compressors, flow control, valves and instrumentation
Work with the Electronics/Controls team on automation and instrumentation for continuous operation, and coordinate external E&I contractors for installation
Lead design reviews, HAZOP/HAZID and risk assessments with EHS, with particular attention to hazardous-gas handling, pressure safety and high-temperature operation
Prepare technical specifications and support purchasing in selecting vendors, evaluating quotes and negotiating equipment and fabrication contracts
Coordinate shop inspections, FAT and QA/QC with fabricators to protect quality and schedule; oversee installation, pressure testing and commissioning
Track project progress, budget and engineering deliverables; report status and risks to the Head of Engineering
Troubleshoot operating systems, perform root-cause analysis on failures and implement design improvements
Must be thorough, meticulous, well organised, and able to communicate and work well with all levels of the organisation
Make engineering decisions independently, but also recognise when to seek assistance and/or approval
Travel to vendor and fabricator sites if required
Bachelor's or master's degree in mechanical or chemical engineering (or closely related discipline)
5–8 years of experience in mechanical design of process equipment, including experience leading the design of equipment or engineering projects
Hands-on experience designing high-temperature, high-pressure systems such as reactors, furnaces, heaters, pressure vessels or process piping
Experience in advanced materials, nanomaterials, speciality chemicals or similar process manufacturing environments is strongly preferred
Experience scaling a process or equipment from lab/pilot scale to production
Experience designing for safe handling of flammable or toxic gases
Working knowledge of ASME B31.3, ASME Section VIII and high-temperature material selection
Experience taking equipment from concept through fabrication, installation and commissioning
Proficiency with: MS Office Suite; MS Project (or equivalent scheduling tool); 3D CAD (SolidWorks, Autodesk Inventor or similar) and AutoCAD
Experience with FEA / thermal-stress analysis (e.g. ANSYS) is strongly preferred
Familiarity with process automation, instrumentation and process control is a plus
Comfortable working in a fast-paced, start-up environment with first-of-a-kind technology
Excellent time management, documentation, and verbal and written communication skills
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