Pf technical services(oil vibration)

UltraTech Cement; Anantapuram; On-site; INR 350,000 - 550,000; Full time

Job summary

UltraTech Cement is seeking a PF Tech Services Engineer - Oil Vibration in Tadipatri, Andhra Pradesh. The role focuses on condition monitoring, vibration analysis, oil analysis, and reliability improvement across critical equipment in the cement works.

Responsibilities include collecting vibration data, performing balancing, conducting wear debris analysis, and ensuring SAP-based data logging and SOP adherence while promoting safety and energy-saving practices.

Qualifications

• Diploma / B.Tech in Mechanical Engineering is preferred.
• Basic knowledge of lubrication & oil analysis (WDA).

Responsibilities

• Condition Monitoring: collect vibration data for Kiln, Mills, Fans, Gearboxes, Compressors; analyze trends; propose corrective actions; raise SAP notifications and track closures.
• Vibration Analysis & Balancing: identify faults (imbalance, misalignment, looseness, bearing failure); balance rotating parts; ensure levels within limits.
• Oil Analysis (WDA): collect oil samples from critical gearboxes; perform wear debris analysis; monitor oil health and maintain oil database.
• Reliability & Improvement: identify repetitive failures; initiate Kaizens and improvement projects; support RCA and reliability enhancements.
• Systems & SAP Compliance: upload monitoring data in SAP; create malfunction notifications; ensure SOP adherence for lubrication and monitoring.
• Safety & Sustainability (SHE): follow safety standards; conduct toolbox talks; identify unsafe conditions; promote energy saving practices.

Skills

Vibration Analysis

Oil Analysis & Lubrication Knowledge

Rotating Equipment Understanding

SAP PM Module (Basic)

Root Cause Analysis (RCA)

Data Interpretation & Decision Making

Field Troubleshooting

Analytical Mindset

Education

Diploma / B. Tech in Mechanical Engineering

Job description

Job Description

Position Title - PF Tech Services Engineer - (Oil Vibration)

Job Location - Andhra Pradesh Cement Works - Tadipatri

Qualifications:

• Diploma / B. Tech in Mechanical Engineering (Preferred)
• Basic knowledge of lubrication & oil analysis (WDA)

Key Responsibilities:

1. Condition Monitoring
   Perform vibration data collection for critical equipment (Kiln, Mills, Fans, Gearboxes, Compressors)
   Analyze vibration trends and recommend corrective actions
   Improve plant MTBF by 10% and reduce MTTR by 10%
   Raise SAP notifications for abnormalities and track closure
2. Vibration Analysis & Balancing
   Identify faults like imbalance, misalignment, looseness, bearing failure
   Conduct static & dynamic balancing of fans, impellers, crushers, pulleys
   Ensure vibration levels are within permissible limits
3. Oil Analysis (WDA)
   Collect oil samples from critical gearboxes & lubrication systems
   Conduct Wear Debris Analysis (WDA)
   Monitor oil health, contamination, and wear trends
   Maintain oil database (grade, sump capacity, change intervals)
4. Reliability & Improvement
   Identify repetitive failures and initiate corrective actions
   Implement Kaizens, OPLs, and improvement projects
   Support breakdown analysis (RCA) and reliability enhancement
5. Systems & SAP Compliance
   Upload monitoring data in SAP
   Create malfunction notifications and follow up
   Ensure SOP adherence for lubrication and condition monitoring
6. Safety & Sustainability (SHE)
   Follow all safety standards during monitoring and field jobs
   Conduct Toolbox Talks before critical jobs
   Identify unsafe conditions and leakages (oil, air, water)
   Promote energy saving and sustainable practices

Key Skills:

• Vibration Analysis (FFT, Spectrum, Trend Analysis)
• Oil Analysis & Lubrication Knowledge
• Rotating Equipment Understanding (Fans, Gearboxes, Mills)
• SAP PM Module (Basic)
• Root Cause Analysis (RCA)
• Data Interpretation & Decision Making
• Field troubleshooting & hand-on problem solving
• Strong observation and analytical mindset