Summary of the Role
To perform Quality Control (QC) activities for the Dahej site, ensuring timely and accurate testing of raw materials, in-process materials, and finished products. The role supports the Quality Management System (QMS) and drives continuous improvement initiatives in safety, quality, operational excellence, and cost efficiency.
Responsibilities / Accountabilities
- Perform physical, chemical, and performance testing of raw materials, intermediates, and finished products in accordance with approved test methods and specifications.
- Execute routine laboratory testing and QC activities in a shift-based environment, ensuring timely testing and release of incoming materials, in-process samples and finished products.
- Drive continuous improvement initiatives to enhance operational efficiency, product quality, safety performance and cost effectiveness.
- Maintain QA/QC documentation and data related to quality inspections, analysis of raw materials, intermediates and finished products.
- Ensure effective laboratory operations, including calibration, verification and maintenance of analytical instruments in accordance with established procedures and schedules.
- Identify, recommend and implement process improvements to support manufacturing excellence and quality objectives.
- Report quality incidents, deviations, non-conformances and out-of-specification (OOS) results observed during laboratory testing or process inspections.
- Actively participate in Root Cause Analysis (RCA) investigations and implement corrective and preventive actions (CAPA) to ensure timely closure of non-conformances, customer complaints and quality incidents.
- Coordinate with external service providers for preventive maintenance and servicing of laboratory instruments. Ensure proper sample retention practices and maintain high standards of laboratory housekeeping.
- Collaborate effectively with cross-functional teams, including Production, Supply Chain, Engineering and EHS, to achieve site objectives and business goals.
- Support 24x7 manufacturing operations by working in a rotational shift schedule and providing testing support across all shifts for in-process and finished goods evaluation.
Requirements (education, experience, competencies and specific job requirements)
Education / Certification
- Masters / bachelor's degree in chemistry / Polymer Science / Polymer Technology preferably from a reputed universities & minimum work experience of 8 to 10 years in chemical Process industry or polymer compounding industry
- Computer Skills: MS Office, SAP QA Module, LIMS, Minitab
Experience and Skills
- Knowledge of polymers, PVC additives, or specialty chemicals preferred.
- Strong knowledge in Polymer testing, Physical property testing and BIS requirements standards.
- Familiar with the various key systems to drive Quality and operational excellence at manufacturing plants such as 5S, TQM, 7QC tools, Six sigma (preferred).
- Demonstrates strong capability to lead, train, and guide technicians in polymer testing while ensuring compliance with quality standards and best practices.
- Excellent communication and interpersonal skills.
- Ability to receive and provide instructions with team spirit in effective manner.
- Able to influence others to drive change.
Competencies for the Role
- Investigating Issues
- Driving Success
- Evaluating Problems
- Creating Innovation