Maruti Suzuki Hiring For Process Engineer – Weld Line Facility Planning and Process Stud[...]

Maruti Suzuki; Gurugram District; On-site; INR 4,50,000 - 6,75,000; Full time

Job summary

An established industry player is seeking a Welding Engineer to enhance their production engineering capabilities. This role involves planning and optimizing weld line processes, ensuring manufacturability, and collaborating across departments for product validation. The ideal candidate will possess a strong background in welding processes, experience with various design software, and a keen eye for detail. Join a forward-thinking company where your expertise will contribute to innovative automotive solutions and help drive efficiency improvements in the manufacturing process. If you're ready to make an impact in a dynamic environment, this opportunity is perfect for you.

Qualifications

• BE/BTech or Diploma in relevant fields with 2-8 years of experience.
• Hands-on experience with welding processes and related software.

Responsibilities

• Plan and optimize weld line processes for new model introduction.
• Conduct audits and trials for product validation and efficiency.

Skills

Welding process knowledge

Gun study

Layout optimization

2D Drawings interpretation

MS Office

Auto CAD

RobCAD

Robot teaching (Fanuc/Kawasaki)

Pneumatic & Hydraulics knowledge

Education

BE/BTech in Mechatronics

Diploma in Mechanical/Manufacturing/Automation

Tools

Uni-graphics

Simulation software

Job description

Job Description

Vertical: Production Engineering

Division: Body Engineering Division

Department: Weld Engineering Department

Job Location: Gurgaon/Manesar Plant

Job Title: Welding Engineer(Process)

Level in the Organization: ER/SE/AM

Educational Qualification: BE/BTech/Diploma in Mechatronics/Mechanical/Manufacturing/Automation

Experience: For Diploma (5 to 8 years) for BE/BTech (2 to 3 years)

Job Role: Body in white DMU, Weld line facility planning, process study, procurement, Installation, Commissioning, SOP& Ramp-up support.

Job Responsibilities:

• Experience with Product DMU (Digital Mock-up) / BIW structure andidentify Concerns regarding Manufacturability, Joining(weld spots, sealer, studs & bolts), Datums study for jigs/equipment reuse.Define Tolerance & Matching quality fit and finish.
• Preparation of Weld line process plan based on Engineering and Production BOM (Bill of Material). Developing jig planning sheets & tack spots planning.
• Preparation of Weld Line specification (Line Concepts, Layout, Cycle time & Man/Machine Utilization) for new model Introduction.
• Planning for Material space, trolleys, supply of material to line side & material handing equipment.
• Procurement ( RFQ and spec making) of weld Jigs/Equipmentbased on technical specifications and based on Procurement procedures.
• Knowledge and exposure in Design approvals, Gun study, Robot payload checking, hand stress analysis, line pokayoke, etc.
• Buy off of weld lines, mechanical, and electrical installation, audit robot programs, and line trials for product validation in coordination with other departments.
• SOP & Ramp up support, line productivity & efficiency improvement.
• Cost down related & Kaizen approach in working welding line solutions.

Technical/Functional Competencies:

• Knowledge of Welding process, Gun study, layout optimization, spot planning, JPS
• Detailed Knowledge of Weld Body structure, should be well versed with 2D Drawings. Exposure to 3DJig design would be preferred.
• Hands-on experience with different trials during new model development
• Experience in different software – MS Office, Auto CAD, Uni-graphics & simulation software like RobCAD, PD/PS, OLP(Fanuc robot) & Virtual simulation,etc.
• CAE analysis mechanical structures – Robot gripper, swing jig/fixture, pedestal, etc.
• Robot teaching experience (Fanuc/Kawasaki make) – Spot welding, Handling, Sealing, etc.
• Basic knowledge of Pneumatic & Hydraulics, Auto Weld Line operation

Behavioral Competencies:

• Target-oriented, Good Analytical Skills, Excellent interpersonal, communication & presentation skills, Team player with Networking skills, etc.
• Have the inclination to go into details of each task at hand, and have exposure to 5 why, 3G, and 3K analysis.