Manufacturing Engineer - EE & Battery Integration

Ubifly Technologies; Chennai District; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Ubifly Technologies seeks a Dynamic Manufacturing Engineer to integrate complex electrical systems and high‑voltage battery assemblies for aerospace applications. The role focuses on manufacturability, wiring harness routing, and tool validation from prototype to serial production in regulated environments.

You will develop SOPs and MI, support manufacturing data, and ensure compliance with IPC standards while working closely with design, quality, and supply chain teams.

Qualifications

• Bachelor’s degree in Electrical, Electronics or related field.
• 4+ years of ME E&E Integration experience in aerospace preferred.

Responsibilities

• Support DFM/DFA activities during design reviews to ensure manufacturability and serviceability.
• Define wire routing strategies ensuring safety, serviceability, and compliance with aerospace standards.
• Collaborate with design, quality, and supply chain teams to optimize build flow and reduce cycle time.
• Work with suppliers and internal teams to validate battery module assembly techniques and tooling.
• Provide hands-on shop floor support during prototype and serial production phases.
• Troubleshoot wiring and battery integration issues in real-time and implement corrective actions.
• Drive Root Cause Analysis for non-conformances and lead continuous improvement.

Skills

Technical Drawing Fluency

Wire routing

System Knowledge

Education

Bachelor's degree in Electrical / Electronics

Tools

Capital

Zuken

CATIA Electrical

Job description

Job Summary
Dynamic Manufacturing Engineer with specialized expertise in integrating complex electrical systems and high-voltage battery assemblies for next-generation aircraft with Proven track record in bridging the gap between design and the shop floor through robust DFM/DFA strategies, IPC-compliant process development, and real-time troubleshooting. Expertise in scaling battery enclosure assembly, thermal management, and advanced wire harness routing from prototype to serial production in highly regulated aerospace environments.

Role & Responsibilities:

I. Design Integration & Strategy (The "Before the Build" Phase)

• Support DFM/DFA activities during design reviews to ensure the manufacturability and serviceability of complex electrical systems.
• Define wire routing strategies ensuring safety, serviceability, and strict compliance with aerospace standards.
• Collaborate closely with design, quality, and supply chain teams to optimize build flow and reduce cycle time from the outset.
• Work with suppliers and internal teams to validate battery module assembly techniques and specialized tooling.

II. Process Development & Documentation

• Develop and implement manufacturing processes for aircraft battery installation, including enclosure assembly, mounting, thermal management, and electrical interfacing.
• Create and validate build processes for wiring harness routing, terminations, and connector assemblies.
• Develop Standard Operating Procedures (SOPs), Manufacturing Instructions (MIs), and detailed inspection criteria.
• Manage production data, including MBOM (Manufacturing Bill of Materials) preparation, Process Flow Diagrams, Control Plans, and PPAP/FAI documentation.

III. Shop Floor Execution & Troubleshooting

• Provide hands-on support to technicians on the shop floor during both prototype and serial production phases.
• Troubleshoot wiring and battery integration issues in real-time, implementing immediate corrective actions to maintain build schedules.
• Support the creation of harness assembly boards, work instructions, and functional test procedures.
• Drive Root Cause Analysis (RCA) for non-conformances and lead continuous improvement efforts to prevent recurrence.

Technical Skills & Competencies

Electrical Mastery:

• Technical Drawing Fluency: Ability to read wiring harness drawings, circuit diagrams, connector views, and terminal callouts.
• Component Expertise: Deep understanding of wire grades/types, terminal selection, crimp specifications, sealing systems, splice methods, and protection standards (taping/sleeving).
• System Knowledge: Understanding of PCB interfaces, wiring harnesses, and busbar design.

Standards & Quality:

• Industry Standards: Good understanding of IPC/WHMA-A-620 (preferred), IPC-A-600/610, and IPC-7711C/7721C.
• Validation: Proficiency with crimp height charts and pull-force standards.
• Exposure to QMS standards AS9100Dis preferred.
• Regulatory Familiarity: Familiarity with international standards (IEC, IS, UL, CE, RoHS, EMC/EMI).

Software & Systems:

• ECAD Tools: Exposure to harness design software (Capital, Zuken) is a significant advantage.
• CATIA Electrical harness module & PLMexposure is preferred
• MS office / Google suiteproficiency

Qualifications :

• - Bachelor’s degree in Electrical, Electronics or any related field.
• - 4+ Years of Experience in ME E&E Integration activities in Aerospace industry preferred.

Work Location: Kelambakkam, Chennai, Tamil Nadu, India.

Job Type: Full-time, Work from office.