Manufacturing Engineer

Flowserve India Controls Pvt. Ltd.; Tamil Nadu; On-site; INR 2,500,000 - 3,800,000; Full time

Job summary

Flowserve India Controls Pvt. Ltd. seeks an experienced operations excellence professional to lead OPEX deployment and rollout, aligning improvements with Plant/Platform targets. The role involves guiding current and future state process design, and coordinating cross-functional improvement projects across plants.

The ideal candidate will bring 10+ years of industrial experience, 5+ years in OPEX/CI, and strong knowledge of valves manufacturing, Lean tools, and data visualization with Power BI.

Qualifications

• 10+ years of industrial experience.
• 5+ years in Operation Excellence / CI.
• Knowledge on valves manufacturing and manufacturing processes.
• Lean tools including VSM, OFP, Factory layout, FIFO, Kitting, 6S.

Responsibilities

• Develops an OPEX deployment and roll-out plan to support business targets.
• Leads current and future state design of processes and identifies improvement opportunities and projects.
• Supports plants to prioritize and scope OPEX activities aligned to Plant/Platform objectives.
• Conducts improvement events/projects and trains workgroups.
• Coaches and performs assessments to ensure methodologies are applied correctly.
• Supports Plant Manager in governance, tracking, and escalation of actions.
• Performs plant self-assessments to establish maturity levels and action fields.
• Identifies, documents, and shares best practices with corporate teams.

Skills

Lean Six Sigma

VSM

OEE

GD&T

Problem solving

Facilitation

Manufacturing process knowledge

Shop Floor Management

Tools

Power BI

PowerApps

SAP ERP

Job description

Responsibilities

Develops an OPEX deployment and roll-out plan to support the Plant and Platform business targets. Leads the current state analysis and future state design of processes and identifies improvement opportunities and projects. Supports the plant teams to prioritize, scope the OPEX activities and align these to Plant / Platform objectives. Supports the plants with the OPEX implementation by conducting improvement events / projects (Line functions and working groups are responsible for implementation results) Conducts training on needed methods and tools to support competency building for the workgroups. Conducts coaching and performs assessments to ensure methodologies are applied correctly and deliver results. Supports the Plant Manager in the governance, tracking of implementation actions, results, and ensures timely escalation. Performs plant self-assessments to establish maturity levels; support the plant to implement the action fields. Identifies, documents, and shares best practices with the corporate teams.

Requirements

Typically,10+ Years of industrial experience5+ years of experience in Operation Excellence / CI. Knowledge on Product - Valves manufacturing. Manufacturing Process knowledge & Flow / Layout / Throughput time Knowledge on Assembly & Testing Reading of Drawings and tolerance requirements (GD&T) Knowledge on SAP / ERP Practitioner of Lean tools including VSM (Value Stream Mapping), OFP Operations Flow Process, Material-flow, Structured problem-solving methodology, OEE, Product-process / machinery matrix, Activity analysis, Future state design, Lean Layouts, FIFO, Kitting process, Shop Floor Management & Office floor management 6S Improvements Ability to work with/across all functional areas and all levels of the business. Experience in Power BI dashboard development Application development / deployment experience with PowerApps and power platform business Excellent oral, written and facilitation communication skills. Experienced inn Industry or Business experience where LEAN or Operational Excellence is core to the business. Knowledge on Data analysis & Visualization Demonstrated Change Management Experience Strong Facilitation Experience: Instructional Design is a plus. QMS & EMS knowledge Six Sigma or LEAN Certified