Lead Engineer - CAE

Mahindra and Mahindra Limited [Automotive and Farm Equipment Business]; Chennai; On-site; INR 1,200,000 - 1,800,000; Full time

Job summary

Mahindra & Mahindra Ltd is seeking a Senior CAE Engineer to advance vehicle safety through crash simulations. You will build high‑fidelity FE models and drive design iterations across multiple crash scenarios, mentoring juniors and coordinating with cross‑functional teams.

The role requires strong CAE experience, knowledge of non‑linear explicit dynamics, and a focus on delivering analyses that meet global safety standards while managing tight deadlines.

Qualifications

• 4 to 6 years of experience in automotive crash simulations.
• Proficiency in CAE tools: LSDYNA, HyperMesh, Primer, D3Plot and LSPREPOST.
• Experience in project management and safety performance evaluation.

Responsibilities

• Create fully functional crash FE models for frontal, side, rear and pedestrian tests.
• Understand crash behaviour to inform design improvements and mass reduction.
• Collaborate with design teams to implement modifications within deadlines.
• Mentor junior engineers and guide DVP simulations.
• Analyze crash data to improve correlation between simulations and tests.
• Plan projects, allocate resources, and meet timelines.
• Apply basic FEA knowledge with strong mechanical fundamentals.
• Deliver crash analyses aligned with global safety standards.

Skills

Crash CAE

Project management

Communication

Mentoring

Education

BTech or MTech in Engineering (IITs preferred)

GATE score 90% or higher (advantage)

Tools

LSDYNA

HyperMesh

LSPREPOST

Primer

D3Plot

Job description

Job Description:

Responsibilities & Key Deliverables

As a Senior Engineer in CAE at Mahindra & Mahindra Ltd, you will play a pivotal role in enhancing our vehicle safety standards through advanced simulation techniques. Your primary responsibilities will include:

• Creating fully functional crash finite element (FE) models that can accurately simulate real-world crash scenarios including frontal, side, rear, and pedestrian tests using leading CAE software such as LSDYNA, Hypermesh, Lsprepost, and Primer.
• Gaining in-depth understanding of vehicle crash behaviour to inform design improvements, ensuring optimum durability while reducing mass.
• Working collaboratively with design teams to implement efficient modifications that enhance crash performance and accumulate iterations within tight deadlines.
• Mentoring junior engineers or fresh PGETs, guiding them in executing crash Design Verification Plan (DVP) simulations effectively.
• Conducting thorough analyses of crash test data to enhance the correlation between crash simulations and physical tests, driving improvements in CAE methodologies.
• Demonstrating project planning and prioritisation, managing resource allocation, and adhering to rigorous project timelines.
• Applying basic finite element analysis (FEA) knowledge, bolstered by strong mechanical engineering fundamentals.
• Delivering competent crash analysis in line with US, European, Australian, and Indian crash safety standards.

Possessing knowledge of non-linear, dynamic explicit FE-analysis, while addressing time-step considerations, materials, elements, mass scaling, and energy balance to ensure the integrity of simulations

Experience

You should bring a wealth of practical experience to this position, specifically:

• 4 to 6 years of proven experience in the automotive sector, with a strong focus on crash simulations and CAE processes.
• Proficiency in CAE tools, specifically LSDYNA, Hypermesh, Primer, D3plot, and Lsprepost, enhancing your ability to deliver high-quality modelling and analysis.
• Demonstrated experience in project management, showcasing your ability to drive projects from inception to conclusion while maintaining high safety standards and performance evaluation.

Industry Preferred

Your expertise is especially valued in the automotive industry, where your contributions can significantly impact vehicle design and performance. Working in a dynamic environment that encompasses:

• Leading initiatives to integrate advanced simulation methodologies.
• Collaborating with diverse teams focused on innovation and efficiency in automotive development.

Your background in automotive engineering will provide the foundation for understanding the unique challenges and demands of this industry.

Qualifications

We seek a candidate with the following educational qualifications:

BTech or MTech in Engineering, preferably from an esteemed institution like IITs (with a minimum GATE score of 90%) or other reputed engineering colleges.

Your academic foundation will support your ability to excel in complex engineering challenges and contribute to cutting‑edge vehicle design projects.

General Requirements

General requirements for the role include:

• Excellent communication skills to articulate complex technical information to diverse audiences.
• A collaborative mindset, with a strong emphasis on teamwork and cross-disciplinary collaboration.
• Proactive problem‑solving skills combined with the ability to think critically under pressure.
• A commitment to continual learning and professional development in the ever‑evolving field of automotive engineering.

Our commitment to Diversity, Equity, and Inclusion

At Mahindra and Mahindra Limited, we believe that diversity drives innovation, and inclusion is at the heart of everything we do. We are committed to cultivating a workplace where every individual feels valued, respected, and empowered to thrive.
We are proud to be an Equal Opportunity Employer. All qualified applicants will be considered for employment without regard to age, caste, race, religion, color, ethnic origin, gender identity, nationality, physical or mental disability, medical condition, sexual orientation, educational background, marital or domestic partnership status, pregnancy or childbirth, veteran status, citizenship status, ancestry, financial status, or any other personal characteristic protected by applicable law.
We actively encourage candidates from all backgrounds to apply and bring their unique perspectives to our teams. We are committed to ensuring an accessible and inclusive experience for all applicants.
Together, we rise by embracing differences and building a future that reflects the communities we serve.

Requirements: