Lead Design Engineer

Thompsons HR Consulting Pvt Ltd; Sriperumbudur; On-site; INR 600,000 - 900,000; Full time

Job summary

Thompsons HR Consulting Pvt Ltd seeks an SPM Design Engineer to conceptualize, design, and develop custom-built machines and automation systems for industrial needs. You will collaborate with cross-functional teams to deliver reliable, cost-effective solutions and ensure manufacturability and compliance with standards.

Responsibilities include detailed engineering, CAD modeling, BOM creation, tolerance analysis, and supporting fabrication, testing, and commissioning, with a focus on continuous

Qualifications

• Strong knowledge of machine design principles, mechanisms and kinematics.
• Proficiency in CAD tools and mechanical design methods.
• Understanding of pneumatic, hydraulic, and motion control systems.
• Basic knowledge of electrical/PLC integration for system understanding.
• Familiarity with manufacturing processes, materials and GD&T.

Responsibilities

• Concept and Design Development for SP machines.
• Understand customer requirements, product specs, and process needs.
• Develop conceptual designs, 3D models, and layouts for special purpose machines.
• Conduct design feasibility studies and mechanism analysis.
• Select suitable motion systems (mechanical, pneumatic, or hydraulic).
• Ensure designs meet electrical, safety, ergonomic, and functional standards.
• Create 3D models and 2D manufacturing drawings using CAD tools (SolidWorks / AutoCAD).
• Prepare detailed assembly drawings, part drawings, and BOM.
• Perform tolerance analysis and ensure manufacturability of components.
• Document all design-related data, calculations, and revisions.
• Coordinate with production and assembly teams during fabrication.
• Provide technical support during machine building, testing, and debugging.
• Identify and resolve design issues or assembly mismatches.
• Support suppliers and vendors in understanding technical specifications.
• Testing, Validation, and Commissioning: participate in trials and performance validation.
• Analyze results and implement design modifications for improvements.
• Support commissioning at client site if required.
• Research and implement new technologies to enhance performance.
• Contribute to standardization of machine elements and design templates.
• Work towards cost reduction, reliability improvement, and cycle time optimization.

Skills

Machine design principles

Kinematics

Pneumatic systems

Hydraulic systems

Motion control

Electrical/PLC integration

Manufacturing processes

GD&T

Analytical problem solving

Communication & teamwork

Tools

SolidWorks

AutoCAD

Job description

Job Summary

The SPM Design Engineer is responsible for the conceptualization, design, and development of custom-built machines and automation systems that cater to specific industrial or manufacturing needs. This role requires strong technical expertise in mechanical design, an understanding of manufacturing processes, and collaboration with cross-functional teams to deliver efficient, reliable, and cost-effective machines.

Key Roles And Responsibilities

2. Detailed Engineering and Documentation 3. Machine Manufacturing and Assembly Support

• Concept and Design Development
• Understand customer requirements, product specifications, and process needs.
• Develop conceptual designs, 3D models, and layouts for special purpose machines.
• Conduct design feasibility studies and mechanism analysis.
• Select suitable motion systems (mechanical, pneumatic, or hydraulic).
• Ensure designs meet electrical, safety, ergonomic, and functional standards.
• Create 3D models and 2D manufacturing drawings using CAD tools (SolidWorks / AutoCAD).
• Prepare detailed assembly drawings, part drawings, and Bill of Materials (BOM).
• Perform tolerance analysis and ensure manufacturability of components.
• Document all design-related technical data, calculations, and revisions.
• Coordinate with the production and assembly teams during fabrication, machining, and assembly stages.
• Provide technical support during machine building, testing, and debugging.
• Identify and resolve design issues or assembly mismatches.
• Support suppliers and vendors in understanding technical specifications.
• Testing, Validation, and Commissioning
• Participate in machine trials, functional testing, and performance validation.
• Analyze results, identify improvement areas, and implement design modifications.
• Support commissioning at the client site if required.
• Continuous Improvement and Innovation
• Research and implement new technologies, materials, and mechanisms to enhance performance.
• Contribute to standardization of machine elements and design templates.
• Work towards cost reduction, reliability improvement, and cycle time optimization.

Required Skills And Competencies

• Strong knowledge of machine design principles, mechanisms, and kinematics.
• Proficiency in CAD software (SolidWorks, AutoCAD).
• Good understanding of pneumatic, hydraulic, and motion control systems.
• Basic knowledge of electrical and PLC systems (for integration understanding).
• Knowledge of manufacturing processes, material selection, and GD&T.
• Analytical, innovative, and problem-solving mindset.
• Strong communication and teamwork skills.
• Provide extended support based on project schedules and customer requirements, including overtime, weekend work, or travel as needed to ensure timely project completion, installation, and customer satisfaction.