JUNIOR ENGINEER - Quality

Sansera Engineering Limited; Bengaluru; On-site; INR 900,000 - 1,300,000; Full time

Job summary

Sansera Engineering Limited in Bengaluru seeks a seasoned Quality professional to lead IATF 16949/ISO quality systems, drive APQP/PPAP, ensure compliance across production and supply chain, and this is a full-time on-site role. Requirements: 5–8 years in automotive quality, BE/BTech in Mechanical/Automobile/Production, and knowledge of core tools (FMEA, MSA, SPC).

You will mentor staff, conduct internal and supplier audits, and work with cross-functional teams to improve FPY.

Qualifications

• BE/BTech in Mechanical/Automobile/Production is essential.
• 5–8 years in automotive quality roles.
• Knowledge of IATF16949 and ISO 9001 required.
• Experience with APQP, PPAP, FMEA, SPC, MSA.
• Proficient in core quality tools (8D, Fishbone, 5 Why, Pareto).

Responsibilities

• Develop, implement, and maintain QMS per IATF 16949/ISO standards.
• Lead quality planning: APQP, PPAP, FMEA, Control Plans, MSA.
• Monitor processes to ensure quality standards and specs.
• Handle customer complaints; perform RCA and CAPA.
• Drive continuous improvement via Lean, Six Sigma, Kaizen.
• Conduct internal, process, and supplier audits.
• Ensure supplier quality through evaluation and monitoring.
• Collaborate with Production, Design, and Supply Chain for quality improvements.
• Maintain documentation related to quality processes and compliance.
• Train and mentor junior engineers on quality standards.

Skills

Quality mindset

Analytical thinking

Leadership

Cross-functional collaboration

Education

BE/BTech Mechanical/Automobile/Production

Quality Management certification

Tools

IATF 16949

ISO 9001

APQP

PPAP

FMEA

MSA

8D problem-solving

SPC

GD&T

Job description

Sansera Engineering is an engineering-led integrated manufacturer of forged complex and high-precision components for the automotive, non-Automotive and Aerospace sectors. With a rich legacy spanning over three decades, Sansera Engineering is committed to delivering quality products to its global clientele. As we continue to expand our operations and workforce, As we continue to expand our operations and workforce, we are seeking talented and dedicated individuals to join our team.

PRIME FUNCTION

To ensure product and process quality in line with automotive industry standards by implementing robust quality systems, driving continuous improvement, managing customer requirements, and ensuring compliance with regulatory and organizational quality benchmarks.

Job Description / Responsibilities

• Develop, implement, and maintain Quality Management Systems (QMS) in line with IATF 16949 / ISO standards
• Lead quality planning activities including APQP, PPAP, FMEA, Control Plans, and MSA
• Monitor manufacturing processes to ensure adherence to quality standards and specifications
• Handle customer complaints, conduct root cause analysis (RCA), and implement corrective & preventive actions (CAPA)
• Drive continuous improvement initiatives using Lean, Six Sigma, and Kaizen methodologies
• Conduct internal audits, process audits, and supplier audits
• Ensure supplier quality through evaluation, development, and performance monitoring
• Collaborate with cross-functional teams (Production, Design, Supply Chain) for quality improvements
• Maintain documentation and records related to quality processes and compliance
• Train and mentor junior engineers and shop-floor personnel on quality standards and practices
• Ensure compliance with safety, environmental, and statutory requirements

Authority

• Authority to stop production in case of major quality deviations
• Approve/reject incoming materials, in-process products, and finished goods based on quality standards
• Recommend process changes for quality improvement
• Initiate corrective and preventive actions across departments
• Interface with customers and suppliers on quality-related matters

JOB SPECIFICATION / COMPETENCY

Education

• Bachelor's Degree in Mechanical / Automobile / Production Engineering
• Master's degree or certification in Quality Management is an added advantage

Experience

• 5-8 years of experience in quality roles within the automotive manufacturing industry

Technical Skills

• Strong knowledge of IATF 16949, ISO 9001 standards
• Hands-on experience with APQP, PPAP, FMEA, SPC, MSA
• Familiarity with core quality tools (8D, Fishbone, 5 Why, Pareto Analysis)
• Knowledge of GD&T and engineering drawings
• Experience with quality inspection tools and measurement systems

Behavioral Competencies

• Strong analytical and problem-solving skills
• Effective communication and stakeholder management
• Leadership and team collaboration
• Attention to detail and process orientation

Performance Measures

• Reduction in customer complaints and warranty claims
• First Pass Yield (FPY) / Right First Time (RFT) metrics
• Internal and external audit scores
• Supplier quality performance (PPM, rejection rates)
• Closure rate of CAPA within defined timelines
• Cost of Poor Quality (COPQ) reduction
• Process capability indices (Cp, Cpk) improvement
• On-time completion of quality deliverables (PPAP, audits, etc.)

Skills Competencies

• Attention to details
• Attentive Listening
• Communicating Effectively
• Customer Centricity