Industrial Engineer-Winding Process Operations_Plant

Brose; Pune District; On-site; INR 2,500,000 - 4,500,000; Full time

Benefits offered by this job

Health insurance

Flexible working hours

Education assistance

Career development programs

Job summary

Brose is seeking an experienced Mechanical/Industrial Engineer to lead motor manufacturing IE activities in our Pune plant. You will drive process planning, line balancing, capacity planning and productivity improvements for high-volume winding operations.

The role requires 8–12 years in motor or e-mobility manufacturing, with hands-on expertise in segment coil, flyer, and stack winding, and experience with automation and robotics in large-scale production.

Qualifications

• BE Mechanical / Automotive / Industrial Engineering required.
• 8-12 years of motor manufacturing or e-mobility production experience.

Responsibilities

• Lead plant IE activities including process planning, line balancing and capacity planning.
• Drive continuous improvement to PQCDSM in the plant.
• Support customer team IE for planning, procurement and commissioning of equipment.
• Create PFD, PFMEA, WI, check sheets for manufacturing equipment.
• Monitor engineering changes for Production projects.
• Develop and maintain plant layouts in coordination with affected departments.
• Transfer lessons learned from projects to development programs.
• Set up production data in SAP (MRP).

Skills

Segment coil winding

Flyer winding

Stack winding

Automation

Robotics

Electric motor manufacturing

Stator manufacturing

Resistance welding

Laser welding

AutoCAD

MS Office

MTM

PFMEA/ISO14001/IATF16949

Education

BE Mechanical / Automotive / Industrial Engineering

Tools

AutoCAD

MS Office

Job description

As a successful family-owned company on a path to global growth, the Brose Group offers challenging responsibilities and exciting career opportunities to performance-driven, skilled specialists with solid professional knowledge and proven career expertise who wish to contribute to our company’s success.

Your Tasks

• Preferred Experience: Hands-on expertise in Segment Coil Winding, Flyer Winding, and Stack Winding processes, preferably within an Electric Vehicle (EV) manufacturing environment or an EV component/product manufacturing organization. Strong experience in Plant Industrial Engineering (IE), including process planning, line balancing, capacity planning, productivity improvement, and manufacturing cost optimization.
• Driving continuous improvement activities in plant to improve PQCDSM.
• Support customer team industrial Engineer to meet all deadlines related to planning, procurement and commissioning of manufacturing equipment and ensuring the highest reliability of installed manufacturing equipment as well as meeting the targeted quality and cost objectives.
• Preparation of all necessary documents and instructions for manufacturing equipment like PFD, PFMEA, WI, Check sheets.
• Evaluation and monitoring of engineering changes for projects in Production.
• Developing and maintaining plant layouts with close communication to the affected departments.
• Transfer of lessons learned from projects in production to development projects during " lessons learned" workshop.
• Support to customer team industrial Engineering for Industrial Engineering tasks including the planning and procurement of manufacturing equipment on time and in the targeted cost.
• Support to customer team Industrial Engineer to Install and launch the equipment in plant.
• Active involvement in assembly line concept, specification, DAP finalization for new projects along with CT IE.
• Active involvement in assembly line trails, process validation activities for new projects.
• Responsible for ensuring the taking of the smooth handover of assembly lines and equipment’s for new project from customer team with expected results.
• Responsible for process capability studies, POKA YOKE on assembly lines.
• Responsible for the customer/IATF and internal audits for IE function.
• Responsible for daily assembly line and equipment process problem solving as CFT member.
• Responsible for MTM studies/cycle time studies/Line balancing in series projects.
• Responsible for the productivity improvement/Internal logistics activities in plants.
• Evaluation and implementation of technical modifications during the serial phases.
• Set up and maintain production data (material master, bill of materials, rate routings, production versions) in SAP (MRP system).

Your Profile

• BE Mechanical / Automotive / Industrial Engineering.
• 8-12 years of experience in motor manufacturing, winding technologies, or e-mobility production.
• Expertise in segment coil winding, flyer winding, and stack winding process development.
• Experience with automation, robotics, and high-volume manufacturing environments.
• Knowledge of electric motor and stator manufacturing processes.
• Proven experience in resistance welding, hard soldering/brazing, and laser welding applications.
• Experience with automated manufacturing systems and robotics is preferred.
• Knowledge of Motor, Electronics manufacturing.
• PFMEA/MTM/SPC/IATF16949/ISO14001.
• AutoCAD /MS office.

We offer you a modern working environment with our Brose working world

Brose offers a high-tech work environment and a wide range of benefits. Along with competitive performance-based compensation and health insurance, our employees also benefit from attractive social and family-oriented programs throughout our North American locations*. Our benefits packages include comprehensive medical and insurance. Brose also provides educational assistance and a variety of community outreach, family, and sporting events. Flexible working hours and a collaborative work environment give our employees the freedom to balance work and personal life. Brose believes in investing in people. We offer a wide range of development programs with great opportunity for individual growth through training, international or regional assignments and tailored career paths. Our objective is to provide our employees the tools necessary to live a balanced life, experience a rewarding work environment and contribute to our surrounding communities.
*Benefits package may vary slightly per location

BE Mechanical / Automotive / Industrial Engineering. 8-12 years of experience in motor manufacturing, winding technologies, or e-mobility production. Expertise in segment coil winding, flyer winding, and stack winding process development. Experience with automation, robotics, and high-volume manufacturing environments. Knowledge of electric motor and stator manufacturing processes. Proven experience in resistance welding, hard soldering/brazing, and laser welding applications. Experience with automated manufacturing systems and robotics is preferred. Knowledge of Motor, Electronics manufacturing. PFMEA/MTM/SPC/IATF16949/ISO14001. AutoCAD /MS office.