Experienced Engineer - GAE

Volvo Group; Bengaluru; On-site; INR 1,200,000 - 2,100,000; Full time

Job summary

Volvo Group seeks a Geometrical Assurance Engineer to ensure geometrical quality across CAB design activities, focusing on GD&T, 2D/3D tolerance analysis, and robust geometry for BIW/interiors/exteriors. You will collaborate with design, quality, and supplier teams to verify concepts and drive industrialization.

The role involves 3-2-1 datum targets, tolerance stackups, and RDnT tooling, with responsibilities spanning development to production.

Qualifications

• Sound knowledge & application of GD&T and tolerance concepts.
• Awareness of manufacturing technologies and achievable tolerances.
• 2D/3D tolerance stackup knowledge and RDnT experience.
• Knowledge of aesthetical gap/flush definitions and requirements.
• Exposure to automotive interiors/exteriors and BIW components.
• Experience with inspection fixtures and CMM measurement methods.
• Strong communication and cross-functional collaboration.

Responsibilities

• Implement the complete GAE process across Interior, Exterior, BIW projects.
• Deliver prerequisites and balanced geometry to meet aesthetical and functional demands.
• Define measurement protocols for suppliers and develop verification plans.
• Perform master verification and physical-virtual correlation.
• Ensure cross-functional agreements and deliverables across gates.
• Conduct 2D/3D tolerance studies and optimize tolerances.
• Develop processes and tools to increase efficiency; document lessons learned.

Skills

GD&T knowledge

2D/3D tolerance stackup

Tolerance analysis

Communication skills

Team collaboration

RDnT proficiency

Conceptual thinking

Aesthetical gap/flush knowledge

Problem solving

CMM measurements understanding

Education

Bachelor of Engineering/Technology or Equivalent

Tools

Catia

Creo

RDnT/3DCS/Vis VSA

PDM link

MS Office

Job description

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Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport and infrastructure solutions for the future. If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match.

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Who we are and what we believe in

We are committed to shaping the future landscape of efficient, safe, and sustainable transport solutions. Fulfilling our mission creates countless career opportunities for talents across the group’s leading brands and entities.

Applying to this job offers you the opportunity to join Volvo Group. Every day, you will be working with some of the sharpest and most creative brains in our field to be able to leave our society in better shape for the next generation. We are passionate about what we do, and we thrive on teamwork. We are almost 100,000 people united around the world by a culture of care, inclusiveness, and empowerment.

Trucks Technology & Industrial Division

hire team players who are ready to create real customer impact. Our decentralized teams work close to our customers, with speed and autonomy, to build what they truly need.
Join us to collaborate on innovative, sustainable technologies that redefine how we design, build, and deliver value. Bring your curiosity, your expertise, and your collaborative energy, and together, we’ll turn bold ideas into tangible solutions for our customers and contribute to a more sustainable tomorrow.

Role Description

Within CAB design department, Geometrical Assurance Engineering (GAE) as a part of Geometrical Architecture group, is responsible for ensuring cabs and the constituting components/systems are designed to the dimensional needs to assure the aesthetical, functional and mountability conditions. Your position as Geometrical Assurance Engineer, performing Geometrical Assurance Engineering activities with a goal to ensure the desired geometrical quality on the build products throughout the complete life cycle of the product.

To achieve your mission, you shall have close interactions with quality requirement engineer, design team, CAB architecture team, verification leader, project manager and suppliers.

You visit suppliers and Volvo assembly locations to validate the solutions.

Geometrical Assurance Engineer

Purpose

• Establishing concepts and integrate geometry robustness in the product (robust tolerancing at part, subassembly and assembly level) and process
• Preparing verification and geometrical adjustments for industrialization and production
• Statistical follow up for dimensional convergence during development, and stability during production phase
• Many of the tasks that this job performs is connected to strategies, technology, manufacturing development and product /project planning and has more engagement over time than just project time

Responsibilities

• Implement the complete GAE process in all the impacted areas of projects (Interior, exterior, driving & BIW)
• Deliver the prerequisites and balanced geometry in order to meet the product aesthetical, functional and mountability demands considering technology developments, project and manufacturing requirements
• Deliver the GAE inputs to concept development during pre-study
  During concept study - Evaluate alternative concepts for GAE robustness, suggest the changes in the concept, define measurement protocols for suppliers & develop physical verification plan
• Perform the GAE related master verification and physical- virtual correlation
• Ensure cross functional agreements happen and GAE deliverables are met for the entire project scope at each gate
• Analyse the conflicts with respect to demand and recommend the solutions with a QDCF mindset
• Work on the assigned areas by performing 2D and 3D tolerance studies & optimizing the tolerances to meet the requirements
• Develop the process and tools to increase the efficiency, document the lessons learnt log for each project

This position comes under reporting structure of Group Manager – CAB Geometrical Assurance within CAB engineering department.

As GAE Engineer, you will be doing the following Activities in general:

• Define and maintain aesthetic gap and flush target requirements
• Analyse, Define and maintain BiW , Exterior and Interior datum targets, as per 3-2-1 principle (reference system)
• Perform tolerance calculation for BiW, Exterior and Interior – Build Tolerance simulation/analysis models in RDnT software environment
• Find solutions to deviations from tolerance calculations
• Attend project regular meetings, understand and gather necessary inputs, resolve queries - Interact closely with local and onsite GAE counterparts, Product development engineers, Studio engineers, etc
• Perform functional tolerance calculations apart from Gap and Flush area

Your Profile:

• Sound knowledge & application experience of GD&T
• Awareness of manufacturing technologies, processes and achievable tolerances
• Knowledge about 2D and 3D tolerance stackup & experience in stack up calculations
• Knowledge about Aesthetical requirements – Gap, Flush, Parallelism, Alignment
• Exposure to automotive interiors, exterior & BIW components. Knowledge of design and manufacturing requirements & constraints on typical plastic, sheet metal and tubular components
• Knowledge of inspection fixtures, CMM measurements and methods
• Exposure to statistical analysis of the data
• Clear and crisp in communication
• Should be team oriented and able to collaborate with cross-functional area’s
• University degree- Bachelor of Engineering/Technology or Equivalent
• 3-2-1 principle, GD&T application – Define datum targets, apply GD&T callouts to BIW, Exterior and Interior components, assign tolerances
• Tolerance Stackup – Linear and 3D tolerance analysis using RDnT
• Knowledge about Aesthetical Gap Flush definitions and Requirements
• Plastic and sheetmetal components manufacturing process knowledge
• Measurements tools knowledge – CMM, Measurement report analysis
• Check fixture, CMM measurement, Gages knowledge
• Catia, Creo, RDnT/3DCS/Vis VSA or any 3D tolerance analysis software, PDM link, MS office

Job Category: Technology Engineering

Organization: Trucks Technology & Industrial

Every day, Volvo Group products and services ensure that people have food on the table, children arrive safely at school and roads and buildings can be constructed. Looking ahead,we are committed to driving the transition to sustainable and safe transport, mobility and infrastructure solutions toward a net-zero society.

Joining Volvo Group, you will work with some of the world’s most iconic brands and be part of a global and leading industrial company that is harnessing automated driving, electromobility and connectivity.

Our people are passionate about what they do, they aim for high performance and thrive on teamwork and learning. Everyday life at Volvo is defined by a climate of support, care and mutual respect.

If you aspire to grow and make an impact, join us on our journey to create a better and more resilient society for the coming generations.