EXECUTIVE I - PANEL OPERATIONS

Asian Paints Limited; India; On-site; INR 500,000 - 650,000; Full time

Job summary

Asian Paints Limited in India seeks an experienced DCS operator to manage plant startup/shutdown, monitor process parameters, and coordinate with field operators. The role includes leading DCS operations, PSSR support, and emergency response actions to ensure safety and production targets are met.

The incumbent will maintain logs, trend analyses, and interlock management while optimizing material and utility usage in a safe, compliant manner.

Qualifications

• Experience operating DCS/PLC systems in a chemical or process plant.
• Experience with ESD (Emergency Shutdown) systems is desirable.
• Hands-on experience with high-pressure reactors, distillation columns, and related unit operations.

Responsibilities

• Operate the DCS/PLC for plant startup and shutdown to meet production targets.
• Monitor process parameters via displays, graphics and trend logs.
• Coordinate parameter adjustments with field operators.
• Lead as DCS operator and assist with PSSR, pre-commissioning and commissioning.
• Maintain operational logs, alarm history, and interlock management.
• Control usage of raw materials and plant utilities safely.
• Prepare operational reports and plant shutdown/startup procedures.
• Respond to emergencies and take corrective actions to protect personnel and equipment.

Skills

DCS operation

ESD experience

Process control familiarity

Industrial safety awareness

Tools

ABB DCS

YOKOGAWA DCS

Honeywell DCS

Job description

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• Operate the DCS/PLC for plants startup and shutdown operations to meet Company’s objectives and production targets.
• Experience on ABB/YOKOGAWA/Honeywell DCS is desirable
• Experience in ESD (Emergency shutdown) system
• Monitor and control all process parameter conditions such as flow rates, pressures, temperatures, levels, etc, through displays, graphics and trend logs.
• Communicate with field operators for parameter adjustments in field.
• Hands on operational experience on handing high pressure reactors, continuous distillation columns, catalytic reactors, scrubbers, process gas compressors as well as batch plants
• Report to Shift In charges/in charge in case of parameter abnormalities and process deviations immediately.
• Makes minor plant adjustments when necessary and reports any serious faults to the In charge of appropriate remedial actions, implements immediately the approved actions, procedures and standard emergency responses.
• Takes immediate corrective actions to limit risk to personnel, plant equipment and production during emergency situations.
• Maintain operational logs, historians parameters tuning, interlock management alarm fault register and analysis of the same to reduce the alarm frequency along with operational stability
• Monitor & control the usage of raw materials, chemicals and other plant utilities effectively to an optimum level in safe manner.
• Prepare & assist in preparation of necessary plant - operational reports as requested by Production In charge or Team Leader.
• Ensure the safe shutdown, isolation and blow down of relevant Section / plant during emergency situations.
• Lead as DCS operator and assist for PSSR activity, pre-commissioning and commissioning of plant.
• Based on requirements and Guidance of shift in charge or manager support provision for the project and other activities.
• Assist in studying the problem and issues arising in the operation and process to identify suitable remedial measures.
• Identify and investigate the faults and inform the concerned departments, for remedial action.
• Adhere to Company’s HSE policy, standards and approved operating procedures while performing the duties / tasks.
• Perform other related duties as assigned by In charge such as taking part in training / developing new operating staff
• Generation/preparation of necessary reports, updating BMR, plant shutdown and startup procedures, etc
• Coordinates and executes normal and critical operations including equipment or facility start-up, shutdown (normal & emergency) and turnaround related activities from the control room while cooperating with and providing direction to field operators. At times may be required to participate and support field activities.
• Read processing schedules, operating logs, test results of lab samples to determine changes in equipment controls, required to produce specified quantity and quality of product.
• Participates in Operating Procedure and Manual development process.

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