Commissioning Engineer E&I

Thermax Limited; Maharashtra; On-site; INR 600,000 - 1,000,000; Full time

Job summary

Thermax Limited is seeking engineers for PAN India site commissioning of boiler/heater systems. You will inspect installations, read P&ID and instrument data sheets, and develop comprehensive punch lists during pre-commissioning and commissioning.

You will coordinate with HO for resolutions, review vendor docs, participate in FAT/SAT, and perform field testing of burners and DCS/PLC loops to ensure optimized performance and client satisfaction.

Qualifications

• Experience in on-site commissioning of boilers/heaters and related control systems.
• Ability to read P&ID, I/O lists, instrument data sheets and BOMs.
• Knowledge of control schemes, logic diagrams and BMS logic.

Responsibilities

• Inspect site installation as per drawings and P&ID; prepare punch lists and report discrepancies per ISO formats.
• Coordinate pre‑commissioning and commissioning of PLC/DCS based control systems, analyzers, VMS, and MCC panels.
• Attend client meetings to commission boiler/heater per schedule and follow up with HO for resolutions.
• Review vendor documents; participate in FAT/SAT; perform field testing of ignitors and burners.
• Calibrate SWAS/CEMS systems; perform performance tests; prepare ISO protocols and handover documents.

Skills

Electrical & Instrumentation

Site Commissioning

Vendor Coordination

Client Interaction

Report Writing

Education

B.E./B.Tech in Electrical or Instrumentation & Control Engg

Diploma in Electrical / Instrumentation & Control Engg

Tools

PLC/DCS

P&ID Reading

ISO/HAZOP/FAT/SAT

Job description

Education - B.E/B.Tech in Electrical / Instrumentation & Control Engg, Diploma in Electrical / Instrumentation & Control Engg or Eqvt.

Location - PAN India (Site Location)

• Inspection of site installation as p er drawings and P&ID, preparation of punch list, site discrepancies reporting as per ISO formats, preparation of commissioning schedule
• Able to read & understand Hook-up drawings, Cable & interconnection schedule, I/O list, Instrument Data sheet, Bill of materials.
• Expertise in Functional logic diagram i.e., BMS logic diagrams, Control Schemes, Drive Logics, Control Narrative and its development.
• Involving in detailed inspection & commissioning of PLC / DCS based control / shutdown system, analyzers, VMS systems, VFD panels and MCC panels.
• Knowledge of Basic Instrumentation Engineering of Pressure / Temp / Flow / Level measurement methods / SWAS, CEMS Analyzers / control valves as applicable to boilers.
• Attending daily meetings with client to commission the boiler / heater as per schedule.
• Co-ordinate and follow up with HO team for getting the resolution for site discrepancies, pending material to achieve completion of project as per the schedule.
• Coordinate with site construction team to get complete the pre-commissioning and commissioning punch list.
• Involving in pre-commissioning & commissioning of various vendor equipment such as control valves, transmitters, gauges, electrical / pneumatic actuators etc.,
• Handling of Vendors and utilizing their visit properly for commissioning and troubleshooting the problems faced in vendor equipment’s and maintaining records.
• Review vendor documents for all the electrical and instrumentation items, Participation in HAZOP, Factory Acceptance Test (FAT), Site Acceptance Test (SAT) as and when required.
• Field testing of Ignitor, Flame scanner for the start-up of Burners.
• Familiar in Commissioning and troubleshooting of different types of Burners in Boiler / Heaters w.r.t Single or Multi Fuel Firing (LSHS, HFO & LDO).
• Commissioning the Auto-Loops of various systems like Water, Coal, Air & Steam through DCS.
• Operating and fine tuning the operation parameters of boiler / heaters to achieve optimized output to ensure customer satisfaction on product.
• Involving in pre-commissioning, commissioning of CEMS & SWAS system including calibration and trouble shooting.
• Conducting classroom and field training program for operation staffs and field operators.
• Conducting performance test as per standard PTC of boiler with accessories.
• Preparation of ISO protocols / documents for smooth handing over of projects to customer.
• Provide warrantee services to clients after commissioning.

Functional:

• Efficient & timely reporting to Managers/HODs.
• To understand the job on hand, the design specifications and provide inputs on the commissioning aspect of the job.
• Continuous interaction with customer and HO all through the commissioning activity, making progress report, inputs requirement from the customer, get the necessary support from the inter-departments to ensure timely problem solving, and delivery of quality job.
• Providing feedback for product/ process improvements.
• Report writing and MIS.
• Technical knowledge on bought outs and fabrication.