Avionics Quality & Test Engineer

Satus Smart Solutions; Hyderabad; On-site; INR 700,000 - 1,100,000; Full time

Job summary

Satus Smart Solutions is seeking a QA engineer to verify avionics hardware designs and ensure compliance with aerospace quality standards. You will conduct inspections, test electronic hardware, and support DO-254/AS9100 processes across the lifecycle.

You will document defects, assist RCA/CAPA, participate in FAI and audits, and coordinate with suppliers and manufacturing to maintain stringent process controls.

Responsibilities

• Review and verify hardware design documents for aerospace quality compliance.
• Conduct quality inspections and tests on electronic hardware across incoming, in-process, and final stages.
• Support DO-254 and AS9100-based QA processes for hardware lifecycle.
• Assist environmental and functional testing of avionics hardware.
• Document and track defects; support RCA and CAPA implementation.
• Participate in configuration audits, First Article Inspections (FAI), and quality reviews.
• Maintain quality records per regulatory requirements.
• Coordinate with suppliers to verify component quality.
• Align with manufacturing to enforce process controls.
• Contribute to internal audits and support external audits by certification agencies or customers.

Skills

Avionics hardware

Electrical components

DO-254 familiarity

AS9100 knowledge

FMEA

8D problem solving

Control Plans

Schematic reading

Job description

Key Responsibilities:

Review and verify hardware design documents, specifications, test plans, and reports for compliance with aerospace quality standards.

• Conduct quality inspections and tests on electronic hardware (PCBAs, connectors, cables, LRUs, etc.) across incoming, in-process, and final stages.
  


• Support the implementation and maintenance of quality assurance processes for hardware lifecycle in line with standards such as DO-254 and AS9100.
  


• Assist in the execution of environmental and functional testing of avionics hardware.
  


• Document and track hardware issues, defects, and non-conformances; support RCA and CAPA implementation.
  


• Participate in configuration audits, First Article Inspections (FAI), and quality reviews.
  


• Maintain quality records and documentation per project and regulatory requirements.
  


• Work with suppliers to verify component quality and resolve hardware-related issues.
  


• Coordinate with manufacturing and integration teams to ensure adherence to process controls.
  


• Contribute to internal audits and support external audits by certification agencies or customers.
  

Skills & Competencies Required:

Technical Skills:

• Good understanding of avionics hardware systems and electronic components.
  


• Familiarity with aerospace quality standards (DO-254, AS9100, MIL-STD-810, IPC-A-610, etc.).
  


• Knowledge of quality assurance tools: FMEA, 8D, 5 Why, Control Plans, etc.
  


• Hands‑on experience in hardware testing, inspection, and troubleshooting.
  


• Ability to read and interpret technical drawings, circuit diagrams, and schematics.
  

Soft Skills:

• Detail‑oriented with strong analytical and documentation skills.
  


• Effective communication and coordination abilities.
  


• Proactive mindset with a strong commitment to quality and continuous improvement.