- Design and implement blade manufacturing processes, including resin infusion, layup, and curing, using advanced process control techniques to ensure consistency and quality.
- Develop detailed work instructions and process flow diagrams to guide production teams in executing blade manufacturing tasks effectively.
Production Optimization and Troubleshooting
- Optimize production processes by analyzing cycle times, material usage, and labor efficiency, implementing changes to reduce waste and improve throughput.
- Conduct on-site troubleshooting of process deviations, including resin flow issues and curing irregularities, to minimize downtime and maintain production targets.
Quality Control and Process Monitoring
- Establish in-process monitoring systems to track key parameters such as temperature, pressure, and resin flow during blade production, ensuring compliance with design standards.
- Perform root cause analysis on process-related defects, utilizing data-driven techniques to implement corrective actions and enhance process stability.
Site Troubleshooting and Root Cause Analysis
- Participate in site troubleshooting and corrective actions for blade process issues, conducting on-the-ground analysis to resolve quality or operational challenges.
- Use advanced diagnostic tools to identify process inefficiencies and implement solutions to improve production reliability.
Process Documentation and Standards Compliance
- Maintain up-to-date documentation of process specifications, standard operating procedures (SOPs), and quality control checklists to ensure compliance with industry and company standards.
- Ensure all processes adhere to regulatory requirements, including health, safety, and environmental standards.
Material Integration and Testing
- Work closely with the Blade Material Engineer to test and validate new materials in the production environment, ensuring seamless integration with existing processes.
- Conduct trials of alternative resin systems or composite materials, analyzing results to determine feasibility and performance impact.
Adherence to Policies and Ethical Considerations
- Adhere to organizational policies and ethical standards in all engineering activities, ensuring transparency and integrity in process design and execution.
- Participate in training on corporate policies, ethics, and compliance to maintain high professional standards.
Continuous Improvement and Innovation
- Proactively seek opportunities for process improvements, engaging in Kaizen events and Lean initiatives to enhance production efficiency and reduce costs.
- Stay updated on the latest advancements in blade manufacturing technologies, incorporating best practices and innovations into the process design.
Key Stakeholders - Internal:
- Lead - Blade Process Engineering
- Manufacturing Teams
- QA Teams
Key Stakeholders - External:
Qualifications
Educational Background:
- BE in Mechanical Engineering or related field.
Work Experience:
- 5+ years designing blade manufacturing processes, with a focus on optimizing production flow and implementing corrective actions for defects.
Industry Knowledge:
- Proficient in process monitoring, root cause analysis, and integrating new materials into existing production lines for enhanced blade quality.
Job Info
- Job Identification 56237
- Job Category Engineering
- Posting Date 08/10/2026, 10:14 AM