Assistant Manager - Boiler AHP

Adani Power Ltd.; Korba District; On-site; INR 4,000,000 - 7,000,000; Full time

Job summary

Adani Power Ltd. in India seeks a senior Boiler Auxiliary Commissioning lead to direct pre-commissioning, commissioning, startup and performance testing across 500–800 MW units. You will manage multi-disciplinary teams, coordinate with EPC, OEMs and operations, and ensure strict safety and quality adherence.

You will develop schedules, supervise equipment trials, test interlocks, and drive reliable plant performance through validated commissioning activities and procedures.

Qualifications

• Minimum 15 years of experience in Boiler Auxiliary erection, pre-commissioning, commissioning, startup and performance tests.
• Experience on Thermal Power Projects with 500–800 MW units or higher.
• Hands-on commissioning in APH, PA/FD/ID fans, coal mills, feeders, and related systems.
• Experience managing engineers, contractors, OEMs, and multidisciplinary teams.

Responsibilities

• Lead commissioning activities of Boiler Auxiliary packages from completion through performance testing and handover to Operations.
• Develop and monitor commissioning schedules, resource plans, and system-wise strategies.
• Ensure activities follow approved procedures, methodologies, and project schedules.
• Close punch points, deficiencies, and commissioning observations in a timely manner.
• Coordinate with Engineering, Construction, QA/QC, Electrical, C&I, CHP, Civil and Operations teams.
• Prepare commissioning progress reports and facilitate smooth handover to Operations & Maintenance.

Skills

Boiler Aux Commissioning

APH Commissioning

PA/FD/ID Fan Commissioning

Coal Mill Commissioning

Coal Feeder Systems

Fuel Oil Systems

Air & Flue Gas Systems

SCR Systems

ESP Auxiliary Systems

Steam Blowing

Boiler Light-Up

Safety Valve Floating

Reliability Run

Performance Testing

Commissioning Planning

Resource Management

Education

B.E./B.Tech in Mechanical Engineering

M.Tech in Mechanical Engineering

MBA/PGDM in Operations / Project Management

Job description

Responsibilities

Boiler Auxiliary Commissioning

• Lead commissioning activities of Boiler Auxiliary packages from mechanical completion through performance testing and handover to Operations.
• Develop and monitor commissioning schedules, resource deployment plans, and system-wise commissioning strategies.
• Ensure commissioning activities are executed in line with approved procedures, commissioning methodologies, and project schedules.
• Drive timely closure of punch points, deficiencies, and commissioning observations.

Boiler Auxiliary Systems

Lead Commissioning Activities For

• Air Preheaters (APH)
• PA Fans, FD Fans & ID Fans
• Coal Mills and Mill Auxiliary Systems
• Coal Feeders
• Fuel Oil Systems
• Boiler Air & Flue Gas Duct Systems
• Dampers & Expansion Joints
• Soot Blowers
• SCR Systems & Reactor Packages
• ESP Auxiliaries
• Coal Piping Systems
• Compressed Air Systems
• Mill Reject Handling Systems
• Ash Handling Interfaces
• Boiler Auxiliary Pumps and Associated Equipment

Startup & Critical Commissioning Activities

• Lead and supervise:
  • Pre-Commissioning Activities
  • Equipment Trial Runs
  • Interlock Checks
  • Logic Verification
  • System Flushing Activities
  • APH Trial Runs
  • Fan Commissioning
  • Coal Mill Commissioning
  • Fuel Oil System Commissioning
  • Boiler Hydro Test Support
  • Chemical Cleaning Support
  • Boiler Light-Up Activities
  • Steam Blowing Activities
  • Safety Valve Floating
  • Reliability Runs
  • Synchronization Support
  • Performance Guarantee Test (PGT) Support

Planning & Resource Management

• Prepare commissioning schedules and resource rolling plans.
• Monitor weekly and monthly MIS related to drawings, materials, commissioning status, manpower, and resources.
• Ensure availability of commissioning consumables, tools, equipment, and spares.
• Monitor contractor productivity and commissioning progress against project milestones.

Safety, Quality & Compliance

• Ensure strict adherence to Adani Power Safety Standards, PTW systems, LOTO procedures, and statutory requirements.
• Review and approve JSA, HIRA, commissioning methodologies, SOPs, and commissioning checklists.
• Conduct commissioning readiness reviews before startup activities.
• Ensure compliance with quality plans, OEM recommendations, and project specifications.
• Drive a zero-harm culture during all commissioning activities.

Stakeholder Management

• Coordinate with Engineering, Construction, QA/QC, Electrical, C&I, CHP, Civil, and Operations teams.
• Liaise with EPC contractors, consultants, OEMs, and commissioning agencies.
• Resolve interface issues impacting commissioning schedules and project progress.
• Support management reviews and project milestone assessments.

Reporting & Documentation

• Monitor commissioning progress and prepare daily, weekly, and monthly reports.
• Ensure proper documentation of commissioning records, SOPs, checklists, and test reports.
• Facilitate smooth handover of commissioned systems to Operations & Maintenance teams.
• Present commissioning status, critical issues, and recovery plans to senior management.

Qualifications

Qualifications and Experience Essential Qualification

B.E. / B.Tech in Mechanical Engineering from a recognized University / Institute.

Preferred Qualification

• M.Tech in Mechanical Engineering.
• MBA / PGDM in Operations / Project Management.

Experience

8–12 Years of relevant experience

Mandatory Experience

• Minimum 15 years of experience in Boiler Auxiliary Erection, Pre-Commissioning, Commissioning, Startup, and Performance Testing activities.
• Experience in Thermal Power Projects with Unit capacities of 500 MW, 600 MW, 660 MW, 800 MW, or higher.
• Hands-on experience in commissioning:
  • APH
  • PA/FD/ID Fans
  • Coal Mills
  • Coal Feeders
  • Fuel Oil Systems
  • Boiler Air & Flue Gas Systems
  • SCR Systems
  • ESP Auxiliaries
  • Boiler Auxiliary Packages
• Proven experience in major commissioning milestones including:
  • Boiler Light-Up
  • Steam Blowing
  • Safety Valve Floating
  • Unit Synchronization
  • Reliability Run
  • Performance Testing
• Experience handling commissioning engineers, contractors, OEM representatives, and multidisciplinary project teams.

Essential Areas of Expertise

• Boiler Auxiliary Commissioning
• APH Commissioning
• PA/FD/ID Fan Commissioning
• Coal Mill Commissioning
• Coal Feeder Systems
• Fuel Oil Systems
• Air & Flue Gas Systems
• Boiler Ducting Systems
• SCR Systems
• ESP Auxiliary Systems
• Steam Blowing
• Boiler Light-Up
• Safety Valve Floating
• Reliability Run & Performance Testing
• Commissioning Planning & Scheduling
• Resource Management
• Contractor Management
• Interface Management
• Safety & Quality Compliance