Senior Process Engineer

Embecta Corp.; Dún Laoghaire; On-site; EUR 85,000 - 120,000; Full time

Job summary

Embecta Corp. in Dun Laoghaire, Ireland, is seeking a Senior Process Engineer to lead a team in a high-volume, fully automated manufacturing environment producing Pen Needle products.

You will drive process improvements, manage CAPA investigations, and ensure adherence to quality and regulatory requirements while mentoring technicians and coordinating with development and maintenance teams. This role requires a strong data-driven approach, LEAN methods, and extensive experience with automation.

Qualifications

• Bachelor’s Degree in Engineering required.
• 10 years process engineering experience with people management.
• Experience with high speed automation.
• Experience with precision mechanical setup.
• Strong data analysis and problem-solving skills (Six Sigma or equivalent).
• Familiarity with equipment validation and documentation in regulated environments is advantageous.

Responsibilities

• Lead a team of engineers/technicians to support production and maintenance; resolve daily issues and assist with troubleshooting.
• Drive data-driven investigations to resolve process issues and improve equipment uptime.
• Standardize and optimize equipment setup; upgrade equipment to improve process capability.
• Review preventive maintenance schedules and drive improvements to reduce downtime.
• Collaborate with suppliers and development teams to ensure robust process windows and handover to production.
• Lead QN, Customer Complaint and CAPA investigations and ensure change control documentation is followed.
• Mentor technicians in process engineering areas and conduct performance reviews.

Skills

People management

High speed automation

Data analysis

Six Sigma

Lean techniques

Process optimization

Team leadership

CAPA investigations

Education

Bachelor’s Degree in Engineering

Job description

## Senior Process EngineerApplylocations: IRL Dun Laoghairetime type: Full timeposted on: Posted Yesterdayjob requisition id: R21-00608030embecta is a global medical device company with a 100-year legacy in insulin delivery and diabetes care. Driven by innovation, purpose, and a commitment to improving lives, we are expanding our portfolio of solutions to serve even more patients, healthcare providers, and communities around the world. The Senior Process Engineer is responsible for leading a team to deliver on Key Safety, Quality, Delivery and Cost Results in a high volume, fully automated manufacturing environment producing Pen Needle products.**Responsibilities:*** Lead a team of engineers and/or technicians to provide direct support to the production and maintenance teams to resolve daily issues and assist with troubleshooting.* Champion a data-driven approach to investigate and resolve process issues. Drive structured problem-solving with the technicians.* Continuously strive to improve efficiency of the equipment by standardising and optimising equipment setup, upgrading equipment to improve process capability where necessary.* Carry out frequent reviews of the preventative maintenance schedules to ensure that they are effective at mitigating equipment failure and improving uptime.* Work closely with material suppliers to match machine and process capability, and ensure controls are robust throughout the value chain to maintain high levels of process stability and equipment uptime.* Work closely with the development team on new equipment or processes to establish robust process windows and effective handover to production.* Lead QN, Customer Complaint and CAPA investigations.* Responsible for the change control process in the assigned area and ensuring that appropriate documentation and approvals are followed.* Lead the training and development of technicians in the assigned process engineering area.* Ensure that associates are working in a safe manner and that existing and new tasks are risk assessed.* Ensure that all group activities are fully compliant with the Business Quality Policy* Carry out performance reviews, set objectives, and follow the absence management process for direct reports.* Any other reasonable duties which may be required by management from time to time.·**Educational Requirements and Relevant Experience:*** Bachelor’s Degree in Engineering* 10 years process engineering experience with people management* Experience with high speed automation* Experience with precision mechanical setup**Knowledge, Skills and Abilities:*** Strong data analysis skills and experience applying Six Sigma or equivalent structured problem-solving approaches* Knowledge of Lean techniques: Standard Work, TPM* Familiarity with equipment validation and documentation within a regulated industry is advantageous#LI-DF1#LI-ONSITEembecta is an Equal Opportunity/Affirmative Action Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.