Senior Manufacturing Engineer

Boston Scientific; Ireland; On-site; EUR 75,000 - 95,000; Full time

Job summary

Boston Scientific Cork is seeking a Senior Manufacturing Engineer to lead highly automated, high-volume production lines. You will drive equipment reliability, process capability and strong patient safety practices while collaborating with Operations, Quality, Process Development and Supply Chain.

The role requires a strong background in automated equipment, mechanical systems, PLCs/HMIs, vision systems and data-driven problem solving, with a focus on continuous improvement and cost efficiency.

Qualifications

• Honors Bachelor Degree in engineering or related STEM is required.
• Minimum of 5 years' experience in manufacturing engineering or automation.
• Strong expertise in automated manufacturing equipment, controls and mechanical systems.
• Experience with equipment qualification, process validation and change control within a regulated quality system.
• Proven ability to independently lead engineering projects and deliver measurable improvements.

Responsibilities

• Provide technical leadership for highly automated, high-volume equipment driving safety, quality, service, output and cost.
• Own the technical health of equipment and processes; understand interactions and capacity requirements.
• Apply expertise in automated manufacturing tech including PLCs, HMIs, vision systems, sensors, motion controls and robotics.
• Improve equipment reliability and uptime through preventive and predictive maintenance strategies.
• Lead root-cause analysis and resolution of complex equipment and process issues using data-driven methods.
• Drive improvements in OEE, throughput, cycle time, yield, scrap and cost via Lean Six Sigma and continuous improvement.
• Lead equipment qualification, process validation and production handover activities.
• Partner cross-functionally to deliver robust, compliant manufacturing solutions.
• Support resolution of nonconformances, CAPAs and manufacturing risks.
• Lead capital projects to enhance quality, reliability and productivity.

Skills

Automation

Mechanical systems

Data-driven problem solving

Cross-functional collaboration

Lean Six Sigma

Continuous improvement

Education

Honors Bachelors Degree in engineering

Tools

PLC/HMI systems

Robotics

Vision systems

Job description

Diversity - Innovation - Caring - Global Collaboration - Winning Spirit - High Performance

At Boston Scientific, we’ll give you the opportunity to harness all that’s within you by working in teams of diverse and high-performing employees, tackling some of the most important health industry challenges. With access to the latest tools, information and training, we’ll help you in advancing your skills and career. Here, you’ll be supported in progressing - whatever your ambitions.

Advancing possibilities for a brighter tomorrow

Boston Scientific is seeking a highly motivated Senior Manufacturing Engineer on a permanent basis to join our Cork team.

Job Purpose:

The Senior Engineer will provide technical leadership for a high-volume value stream operating highly automated production lines, with a strong focus on equipment reliability, process capability, patient safety, product quality, output and cost.

This role requires strong technical expertise in automated equipment, mechanical systems and controls. The Senior Engineer will drive robust problem-solving, equipment and process improvements, validation and verification, and sustainable manufacturing performance in a near-continuous production environment.

Key Responsibilities:

• Provide technical leadership for highly automated, high-volume manufacturing equipment, driving performance across safety, quality, service, output and cost.
• Own the technical health of assigned equipment and processes, developing a deep understanding of equipment interactions, constraints, failure modes and capacity requirements.
• Apply expertise in automated manufacturing technologies, including mechanical systems, PLCs, HMIs, vision systems, sensors, motion controls, robotics, and automated assembly and test systems.
• Improve equipment reliability and uptime through preventive and predictive maintenance strategies, structured breakdown analysis, critical-spares planning and obsolescence management.
• Lead root-cause analysis and resolution of complex equipment and process issues using data, statistical analysis and structured problem-solving methods.
• Drive measurable improvements in OEE, throughput, cycle time, yield, scrap, downtime and process capability using Value Centred Engineering, Lean Six Sigma and continuous improvement methodologies.
• Lead equipment qualification, process validation and verification activities, ensuring equipment and processes remain in a validated and controlled state.
• Provide technical leadership for equipment modifications, automation upgrades, capacity expansion and new equipment introductions, from requirements and design review through commissioning, qualification and production handover.
• Partner cross-functionally with Operations, Quality, Process Development, Maintenance, EHS and Supply Chain to deliver robust, compliant and maintainable manufacturing solutions.
• Support the resolution of nonconformances, CAPAs, audit actions and manufacturing risks related to equipment and processes.
• Lead technical improvement and capital projects that enhance quality, reliability, productivity and cost performance.
• Partner with equipment suppliers, system integrators and external design resources to ensure solutions meet technical, quality and engineering standards.
• Evaluate and implement emerging manufacturing and automation technologies that improve capability, reliability and productivity.
• Ensure equipment and process changes meet applicable quality, machinery safety, CE, EHS, ergonomic and maintainability requirements.
• Demonstrate a primary commitment to patient safety and product quality and comply with applicable regulations, procedures and training requirements.

Education & Experience:

• Honors Bachelors Degree (Level 8) or higher in engineering or a related STEM discipline.
• Minimum of 5 years' experience in manufacturing engineering, automation, equipment engineering or a related technical manufacturing environment.
• Strong technical expertise in automated manufacturing equipment, controls, mechanical systems and equipment reliability.
• Demonstrated experience solving complex equipment and process problems using structured, data-driven methods.
• Experience with equipment qualification, process validation and change control within a regulated quality system.
• Demonstrated ability to independently lead engineering projects and deliver measurable improvements in manufacturing performance.
• Strong communication, collaboration and influencing skills, with the ability to work effectively across technical and business functions.
• Experience in the medical device or another highly regulated manufacturing industry.
• Experience supporting high-volume, highly automated manufacturing operations.
• Experience with Lean, Six Sigma or other continuous improvement methodologies.
• Experience delivering capital equipment, automation or manufacturing improvement projects.

As a leader in medical science for more than 40 years, we are committed to solving the challenges that matter most – united by a deep caring for human life. Our mission to advance science for life is about transforming lives through innovative medical solutions that improve patient lives, create value for our customers, and support our employees and the communities in which we operate. Now more than ever, we have a responsibility to apply those values to everything we do – as a global business and as a global corporate citizen.

At Boston Scientific, we recognise that nurturing a diverse and inclusive workplace helps us be more innovative. It is essential in advancing science for life and improving patient health. We stand for inclusion, equality, and opportunity for all. By embracing the richness of our unique backgrounds and perspectives, we create a better, more rewarding place for our employees to work and reflect the patients, customers, and communities we serve. Boston Scientific is proud to be an equal opportunity and affirmative action employer. Boston Scientific is committed to providing reasonable accommodations for applicants and employees with a disability. Should you require a reasonable accommodation during the recruitment process, please email [e-mail]